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P-5044 STA IMPIANTI ROASTER 5 KILOS

STA
MODEL: IMPIANTI
ROASTER
5 KILOS
STA IS A MANUFACTURING GROUP IN ITALY - THAT IS MADE UP OF SEASONED ENGINEERS FROM MOST OF THE BIG OLD ITALIAN ROASTING MACHINE MAKERS - SO THEIR SCOPE OF KNOWLEDGE AND HISTORY IS FANTASTIC. BASICALLY - THEIR CLAIM TO FAME IS HOT AIR INTRODUCED INTO THE TOP OF THE ROASTING CHAMBER . . . BEING PULLED THROUGH THE TURBULATING COFFEE AND EXITING THROUGH DRUM PERFORATIONS INTO THE BOTTOM. FIRST, THAT MAKES IT REALLY FRIENDLY TO BLENDING FORMULAS AND SECOND IT MAKES FOR SMALLER CHAFF - AS THE TURNING COFFEE BEATS IT UP A LITTLE AND THUS THE ROAST COMES OUT MORE CLEAN THAN THE OLD DAYS OF SOME SOLID DRUMS . . . SO IT IS DIFFERENT - WHICH DOES NOT MAKE IT BETTER - BUT IF YOU HAVE A BACKGROUND ON JABEZ BURNS . . THEN YOU WILL REALLY LOVE THIS PRODUCTION. BIG NATURALLY DEVELOPED BEANS - VERY EVEN ROAST. FOLLOWING IS THE MANUFACTURERS SPECS AND WE WILL BE GLAD TO DISCUSS MORE IN-DEPTH AS YOU HAVE QUESTIONS.

ROASTING MACHINES LINE, PARTICULARLY SUITABLE FOR LITTLE PRODUCTION ACTIVITIES OF HIGH QUALITY ROASTED COFFEE, SUCH AS SHOPS, PASTRIES OR ARTISAN LABORATORIES. SMALL SIZE, TECHNOLOGICALLY ADVANCED, CONFIRM THEM ELVES AS IDEAL TOOL FOR THE PRODUCTION OF SELECTED COFFEES IN LITTLE QUANTITY. MADE WITH THE SAME REQUIREMENTS FOR RELIABILITY AND SECURITY FEATURES OF THE BIGGER AND MORE SOPHISTICATED INDUSTRIAL ROASTING MACHINES, ARE AVAILABLE WITH HEATING GENERATOR TYPE GAS BURNER (AVAILABLE ALSO BY ELECTRIC RESISTANCES) AND AUTOMATIC CONTROL SYSTEM WITH SEMIAUTOMATIC MANAGEMENT.

TECHNICAL DATA:
ROASTER CAPACITY: 5 KG. - MAX. 7 KG. CYCLE
ROASTING CYCLE: 9 MINUTES ÷ 20
RAW COFFEE PROCESSING PER HOUR: 20 KG. ÷ 30
INSTALLED ELECTRIC POWER: 0.9 KW | SINGLEPHASE 220 VOLTS 50 HZ
THERMAL POWER (NATURAL GAS OR LPG): 8000 KCAL/H
MAIN COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL
ROASTING DRUM
HEATING GENERATOR OF NEW GENERATION, PATENTED AND COMPLETE OF BURNER
RAMP VALVES FOR GAS SAFETY AND ELECTRIC DEVICE TO CHECK FLAMES RATIFIED AND COMPLETE OF ALARM SIGNAL
COOLING TANK IN STAINLESS STEEL
SAFETY PREVENTION SYSTEM ON THE COOLING TANK
SUPPORTING FRAME FOR THE OVER INDICATED COMPONENTS
ELECTRIC CONTROL BOARD MADE ACCORDING CE RULES, INTEGRATED, COMPLETE OF PLC + TOUCH SCREEN DEVICE FOR ROASTING MACHINE CONTROL AND MANAGEMENT.
INDEPENDENT FANS FOR THE ROASTING DRUM AND THE COOLING TANK
INDEPENDENT MOTORS FOR THE ROASTING DRUM AND THE COOLING TANK
CYCLONE FOR CHAFFS COLLECTING
DETAILS OF COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL WITH MANUAL IN-LET OF COFFEE WITH DOORUNLOADING SYSTEM.
ROASTING DRUM: MADE BY A FIXED ELEMENT WITH DOUBLE WALLS INSULATED FOR THERMAL PROTECTION AND SUPPORT OF THE ROTATING CYLINDER MOVING THE PRODUCT. SUCH CYLINDER, COMPLETELY MADE IN COMPOUND STEEL TO OVERCOME THE THERMAL CHANGES, IS DEVELOPED WITH A PERFORATED PLATE FOR THE CONTAINMENT AND SPECIAL BLENDERS ON THE RIGHT AND LEFT SIDE PLACED ON DIFFERENT LEVELS TO GET A PERFECT BLENDING OF COFFEE. AT THE END OF THE ROASTING CYCLE, THE PRODUCT UNLOADING IS ALLOWED BY A WIDE DOOR WITH MANUAL OPENING/CLOSING SYSTEM.
HEATING GAS GENERATOR OF NEW CONCEPT, PATENTED, COMPLETE OF BURNER, RAMP VALVES FOR GAS SAFETY AND ELECTRONIC EQUIPMENTS FOR FLAME CONTROL RATIFIED AND COMPLETE OF SIGNALLING ALARM.
COOLING TANK IN STAINLESS STEEL: WIDE SURFACE PERFORATED WITH TWO ARMS AND CROSSED FLOWS. UNLOADING MOUTH WITH HAND DRIVE.
SUPPORTING FRAME: MONO-BLOCK, PLATE PRESS-BENDED, STEEL MADE, SUPPORTING THE COMPONENTS PREVIOUSLY DESCRIBED.
SAFETY PROTECTION FOR COOLING TANK
ELECTRIC CONTROL BOARD FOR MACHINE MANAGEMENT ACCORDING CE RULES INTEGRATED. COMPLETE OF PLC + TOUCH SCREEN FOR ROASTING MACHINE CONTROL AND MANAGEMENT.
POSSIBLE RECORDING OF ROASTING PARAMETERS
CYCLONE FOR CHAFFS COLLECTING.
INDEPENDENT MOTORIZATION FOR ROASTING DRUM AND COOLING TANK
INDEPENDENT ELECTRIC-FAN FOR ROASTING DRUM AND ELECTRIC –FAN FOR COOLING TANK.

QUANTITY: 1

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BRUCKNER BOPP EXTRUSION LINE, WIDTH 8200mm, THREE LAYERS, BUILT 1992, COMPLETED WITH AN ATLAS SLITTER/REWINDER, MODEL CW, WIDTH 8200mm. AND FURTHER AUXILIARIES, INCLUDING SPARE PARTS. NAMEPLATE CAPACITY 20,000 T/Y. RAW MATERIALS SECTION - 4 SILOS 250 M3 ALUMINIUM - 2 SILOS 100 M3 ALUMINIUM - 2 SILOS 50 M3 ALUMINIUM - PNEUMATIC TRANSPORT SYSTEM; COMPUTERIZED DOSING SYSTEM, HOPPERS AND SCALES FOR THE THREE EXTRUDERS EXTRUSION SECTION - MAIN EXTRUDERS: 2 MITSUBISHI CASCADE EXTRUDERS Ø 300 mm AND 250 mm - CO-EXTRUDERS: 2 BANDERA EXTRUDERS Ø 100 mm, EQUIPPED WITH MELT PIPES - DIE: SIMPLAST, WIDTH 1,140 mm, GAP 2 - 3.75 mm, 40 PUSH/PULL BOLTS - CHILL ROLL: Ø 3 M, 1,900,000 KJ/H COOLING CAPACITY - WATER BATH: 1.500.000 KJ/H CAPACITY MDO (MACHINE DIRECTION ORIENTATION) SECTION - PREHEATING INFRARED 130 KW - PREHEATING: 16 CHROMIUM PLATED ROLLS Ø 614 mm - STRETCHING: 6 CHROMIUM PLATED ROLLS Ø 180 mm, EQUIPPED WITH RUBBER NIP ROLLS Ø 150 mm - ANNEALING: 2 CHROMIUM PLATED ROLLS Ø 614 mm TDO (TRANSVERSE DIRECTION ORIENTATION) SECTION - TOTAL LENGTH: 66 METER - PREHEATING: 5 SECTIONS - STRETCHING : 5 SECTIONS - ANNEALING : 5 SECTIONS - NEUTRAL : 1 SECTION - COOLING : 2 SECTIONS - INLET 850 – 1,050 mm WIDTH - OUTLET 7,600 – 8,600 mm WIDTH PRS (PULL ROLL STAND) SECTION - EDGE TRIM CUTTERS - ESSECI FLAME TREATER, BURNER, CHROMIUM PLATE ROLL, RUBBER NIP ROLL - CORONA TREATER 1: 3 DISCHARGE BARS, SILICON ROLL, RUBBER NIP ROLL - CORONA TREATER 2: 2 DISCHARGE BARS, EDGE BAR, SILICON ROLL, RUNNER NIP ROLL MEASUREX/HONEYWELL GAUGE CONTROL SYSTEMS - 8.5 M SCANNER FOR FILM - 1.2 M SCANNER FOR CAST SHEET - MAIN THICKNESS CONTROL UNIT CONNECTED TO THE BOLT OF THE EXTRUSION DIE FOR LIP ADJUSTMENT WINDER - 2 TURRETS KAMPF WINDER - AUTOMATIC CUT / TURRET / MILL-ROLL CHANGE - WINDING CORES: 108 STEEL WINDING CORES Ø 500 mm CONTROL UNIT - THE LINE IS EQUIPPED WITH A FULLY INTEGRATED CONTROL SYSTEM SUPPLIED BY BRUCKNER MILL ROLL STAND (SEMI-FINISHED PRODUCTS WAREHOUSE) - 150 TOTAL POSITIONS, OF WHICH 50 IN HEATED CLOSED ROOM - 1 PICK-UP FOR LOADING / UNLOADING WINDER AND SLITTER - 1 MANUAL EMERGENCY PICK-UP FOR LOADING/UNLOADING WI NDER AND SLITTER AND MAINTENANCE - 1 SHUTTLE TO MOVE MILL ROLLS IN AND OUT OF THE WAREHOUSE - 1 MAIN CRANE FOR MOVING MILL ROLLS / EMPTY CORES RECYCLING - HERBOLD GRINDER FOR SCRAP RECOVERY - 4 FLUFF SILOS - 1 EREMA MACHINE FOR REGRANULATION, APPROX. 700 KG/H SLITTER - ATLAS CW MACHINE, BUILT 1992, MAJOR UPGRADE 2010 - INLET MILL-ROLLS MAX Ø 1.2 M, WIDTH 8.2 M - 16 REWINDING STATIONS, WIDTHS FROM 400 mm TO 2450 mm, MAX Ø 1,000 mm - AUTOMATIC KNIVES AND RE-WINDING ARMS POSITIONING PACKING - SEMI-AUTOMATIC BALLOTTI LINE FOR CONDITIONING OF ROLLS AND PALLETS, BUILT 2000 - CONVEYORS - SCALING - STRAPPING - STRETCHING UTILITIES - 3 COMPRESSORS 3 BARS FOR COMPRESSED AIR CIRCUIT FOR RAW MATERIALS HANDLING - 2 COMPRESSORS 6 BARS FOR COMPRESSED AIR - 2 CHILLERS FOR CHILLED WATER PRODUCTION - 2 WATER COOLING TOWERS - 1 BOILER FOR THERMAL OIL PRODUCTION - 3 TRANSFORMERS 15 KV TO 380 V ADDITIONAL EQUIPMENT - SPARE PARTS FOR ALL OF THE ABOVE - TECHNICAL CONSUMABLES - IT EQUIPMENT FOR CONTROLLING THE MANUFACTURING EQUIPMENT AND DATA TRAFFIC, SUCH AS SERVERS, SWITCHES AND CABLING - LABORATORY EQUIPMENT FOR QUALITY CONTROL PURPOSES Line was producing 20 to 40 microns , line can produce down to 10 to 12 microns Learn More