Search results for: 'AUTOMATIC''

REFERENCE NUMBER: K-4373

PICANOL PRESIDENT SHUTTLE LOOMS -72 AND 55 INCH

 

(12) LOOMS 72” (1830mm) WITH STAUBLI

(4) LOOMS ARE 55” (1397mm) WITH STAUBLI

(1) LOOM 72” (1830mm) WITH CAM

13 LOOMS ARE 1973 MODEL CM-C/P PRESIDENT 72 INCHES

4 LOOMS ARE 1975 MODEL CN-C/P PRESIDENT 54 INCHES

AUTOMATIC WEFT RETURN

NO AUTOMATIC WEFT STOPMOTION

AUTOMATIC WARP STOP MOTIONS

REINFORCED FOR HEAVY CANVAS WEAVING

 

AT SEPARATE PRICE THERE IS A LARGE LOT OF SPARE PARTS

ACCESSORIES:

1 WARP BEAM AND CLOTH ROLL

3 SHUTTLES

4 HARNESSES

DROPPERS

LET-OFF AND TAKE-UP: ELECTRICAL

SPEED: 180 RPM

POWER CONSUMPTION: 220 V.

AUTO BOBBIN CHANGE IS OPERATIONAL

WEFT BREAK DETECTION IS OPERATIONAL

LOOM'S BACK REST REINFORCED HAS A SPECIAL CYLINDER AT THE BACK FOR HEAVY DUTY MATERIAL

WARP STOP MOTION IS OPERATIONAL

 

QUANTITY: 17

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REFERENCE NUMBER: F-1428

FEATHER FILLING MACHINE MODEL SR-2

PRODUCT FEATURES

•             FULLY ENCLOSED DESIGN TO KEEP SURROUNDINGS CLEAN AND TO SAVE MATERIAL

•             AUTOMATIC WEIGHING WITH ACCURATE LOAD CELL TO ENSURE PRODUCTION QUALITY

•             FILLING TIME IS 2 TO 5 SECONDS

•             NICE DESIGN SUITABLE FOR ALL KINDS OF FABRIC

•             CE CERTIFICATE

 

•             ITEM NO.: SR-2

•             DIMENSION: APPROX. 11000 x 2500 x 3000MM

•             VOLTAGE: 200/380415V 50/60HZ 3PHASE

•             POWER: 13KW

•             FILLING RANGE: 2 TO 100 G, DEPENDING ON THE MATERIAL

•             ACCURACY: ±1G

•             AIR PRESSURE: 0.5-0.8MPA

•             THERE ARE 4 WEIGHING SYSTEMS AND ONE WORKING TABLE FOR DOWN FEATHER

•             IT IS MAINLY USED TO MAKE DOWN FEATHER QUILT

•             IT INCLUDES TWO AUTOMATIC FILLING TABLES, THE WORKING TABLE INCLUDES PNEUMATIC CLAMPING DEVICE FOR TWO FILLING PIPES, COMPOUND SHOE CLAMPING DEVICE, RING CLAMPING DEVICE AIR SUCTION, COMPRESSED AIR RING INJECTOR

•             THE FEATHER DOWN FILLING USES VACUUM METHOD STYLE FUNCTION THAT HELPS TO KEEP THE MATERIAL SOFT, ELASTIC AND HAND FEELING AND AVOIDS THE FEATHER BEING DAMAGED DURING THE FILLING PROCEDURE

•             WEIGHING ACCURACY CAN BE CONTROLLED WITHIN 1 GRAM WHICH CAN BE ADJUSTED BY SINGLE SET OR SINGLE PIECE ACCORDING TO DIFFERENT REQUIREMENT OF DIFFERENT PRODUCTS.

THIS HELPS QUALITY CONTROLLING AND AVOIDS MATERIAL WASTE ALSO

 

 

 

•             SIMPLE OPERATION THAT SAVES LABOR COST AND THE WHOLE SET CAN BE HANDLED BY ONE OPERATOR.

•             WORKING SURROUNDINGS ARE KEPT CLEAN BECAUSE ALL FILLING MATERIALS ARE KEPT INSIDE OF THE HOPPER

•             ADVANCED TECHNOLOGY LEVEL; THE WHOLE SET IS CONTROLLED BY PLC SYSTEM WITH AN ENGLISH OPERATION MENU WHEREIN 100 RECIPES CAN BE SET UP, EACH RECIPE CAN BE SET UP WITH ABOUT 80 SETS OF WEIGHT VALUE WHICH IS SUITABLE FOR VERY COMPLICATED PRODUCT DESIGN WITHIN ONE PIECE

•             HIGH WORKING CAPACITY; THE AVERAGE MATERIAL MEASURING TIME IS 4 TO 6 SECONDS. THE FILLING TIME CAN BE ADJUSTED AS DESIRED SO THAT TWO FILLERS CAN BE HANDLED BY ONLY ONE OPERATOR.

•             WITH OUR PROFESSIONAL R&D GROUP WE CAN DESIGN THE INDIVIDUAL FILLINGS ACCORDING TO YOUR REQUIREMENTS

 

EQUIPMENT INCLUDED:

 

•             MATERIAL HOPPER: DIA.1700 x 2500        1PCS

•             WEIGHING SYSTEM: 800 x 1000 x 1200MM           2PCS

•             PLC CONTROL SYSTEM & CONTROL PANEL:           1 SETS

•             MATERIAL CHANGING HOPPER: 1200 x 1200 x 2500MM  1PCS

•             AIR HOPPER: 1200 x 1200 x 2500MM        1PCS

•             MATERIAL FEEDER: 1200 x 1200 x 1200MM            1PCS

•             BLOWER:             4PCS

•             PIPE:      1SET

•             AUTOMATIC WORKING TABLE:  2SETS

•             ENGLISH EDITION ARTICLE AND VIDEO FOR OPERATION DESCRIPTION

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REFERENCE NUMBER: M-4327

BENNINGER ZELL SIZING MACHINE MODEL BEN-SIZETEC WORKING WIDTH 2200mm YEAR 1994

 

BENNINGER ZELL SIZING MACHINE  MODEL BEN - SIZETEC WORKING WIDTH 2200 mm

YEAR  1994, WITH SECTIONAL AND FRACTIONAL SYSTEM.

N° A13715

MODEL  BB-S/ZT4/4/TKD

1 SECTIONAL BEAM UNROLLING DEVICE MODEL SWA WITH LOADING CELL FOR MEASURING

THE OUT GOING TENSION .

ELECTRO PNEUMATIC BREAKING SYSTEM

MAXIMUM BEAM DIAMETER 1000 mm.

1 FRACTIONAL BEAMING UNROLLING DEVICE WITH CAPACITY UP TO 20 POSITIONS

ELECTRO PNEUMATIC BREAKING SYSTEM

1 SIZING BOX MODEL TDK WORKING WIDTH 2200 mm. TOTAL WIDTH 2400 mm

STAINLESS STEEL BOX WITH TOTAL CAPACITY OF 240 LITERS WITH DIRECT STEAM INJECTION

LOWER VESSELS WITH INDIRECT HEAT SYSTEM

AUTOMATIC SIZE BOX FEEDING

HANDYMAT FOR START AND STOP AND MACHINE REGULATION

1 DRYING SECTION DEVICE MODEL ZT8 – WORKING WIDTH 2200 mm

6 DRYING STAINLESS STEEL CYLINDERS COVERED WITH TEFLON + 2 CYLINDERS WITHOUT TEFLON

4 ELECTRONIC TEMPERATURE REGULATIONS

2 AIR EXTRACTION

1 OIL/GREASE APPLICATION DEVICE MODEL CV

1 YARN SPLITTING DEVICE

7 RODS FOR SECTIONAL BEAMS

19 RODS FOR FRACTIONAL BEAMS

1 HUMIDITY MAHLO CONTROL DEVICE MODEL RMS-7S N°1670/1/10597

1 BEAM ROLLING DEVICE MODEL BB FOR BEAMS UP TO 1000 mm DIAMETER

YARN TRACTION MADE UP OF 3 ROLLS

1 PRESSURIZED ROLLER DEVICE

TENSION AND PRESSURE MEASURE DEVICES

AUTOMATIC BEAM LIFT DEVICE INCLUSIVE OF ADAPTORS FOR DIFFERENT BEAMS

EXTENSION REED FOR ENDS WIDTH CONTROL

MIRROR FOR EASY YARN CONTROL

1 HANDYMAT FOR START AND STOP AND MACHINE REGULATION

1 DUST SUCTION DEVICE

1 COMPLETE SIZE KITCHEN PREPARATION INCLUDING 2 TANKS FOR SIZE STORAGE

1 FULLY AUTOMATIC BENSIZETEC PROCESS CONTROL DEVICE INCLUDING HARDWARE AND SOFTWARE

1 EXTERNAL ELECTRIC CABINET.

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REFERENCE NUMBER: C-2876

RIETER SPINNING MACHINES, LABORATORY, DRAWING, COMBING, & CARDING, YEAR 2001

 

DETAILS:

 

OFFER 001

TOYODA SIMPLEX ACCESSORIES

SIMPLEX ACCESSORIES

TOYODA

YEAR: 2001

 

QUANTITY: 1

 

OFFER 002

USTER LABORATORY UT3

LABORATORY

USTER

MODEL: UT3

TYPE: YARN TESTING

YEAR: 2001

 

QUANTITY: 1 SET

 

OFFER 003

USTER LABORATORY AFIS

LABORATORY

USTER

MODEL: AFIS

TYPE: FIBER TESTING

YEAR: 2001

 

QUANTITY: 1

 

OFFER 004

USTER LABORATORY HVI

LABORATORY

USTER

MODEL: HVI

TYPE: FIBER TESTING

YEAR: 2001

 

QUANTITY: 1

 

OFFER 005

RIETER BLOW ROOM ACCESSORIES

BLOW ROOM ACCESSORIES

RIETER

TYPE: STAND ALONE

YEAR: 2001

 

QUANTITY: 1

 

OFFER 006

MINGCHENG BLOW ROOM ACCESSORIES

BLOW ROOM ACCESSORIES

MINGCHENG

TYPE: STAND ALONE

YEAR: 2001

 

QUANTITY: 2 SETS

 

OFFER 007

MINGCHENG BLOW ROOM ACCESSORIES

BLOW ROOM ACCESSORIES

MINGCHENG

TYPE: STAND ALONE

YEAR: 2001

 

QUANTITY: 2

 

OFFER 008

OTHERS STRENGTH TESTER LABORATORY

LABORATORY

OTHERS STRENGTH TESTER

TYPE: GENERAL

YEAR: 2001

 

QUANTITY: 1

 

OFFER 009

WELKER YARN CONDITIONING PLANT CONDIBOX

YARN CONDITIONING PLANT

WELKER

MODEL: CONDIBOX

YEAR: 2001

 

QUANTITY: 1

 

OFFER 010

MINGCHENG BLOW ROOM FLOCK FEEDER

BLOW ROOM

MINGCHENG

MODEL: FLOCK FEEDER

TYPE: AUTOMATIC BALE OPENER

YEAR: 2001

 

QUANTITY: 2

 

OFFER 011

MINGCHENG BLOW ROOM MPM

BLOW ROOM

MINGCHENG

MODEL: MPM

TYPE: MIXER

YEAR: 2001

 

QUANTITY: 2

 

OFFER 012

RIETER COMBER E75

COMBER

RIETER

MODEL: E75

YEAR: 2001

 

QUANTITY: 1

 

OFFER 013

RIETER COMBER E60

COMBER

RIETER

MODEL: E60

YEAR: 2001

 

QUANTITY: 1

 

OFFER 014

OTHERS DOGETECH BREAKER DRAWING WITHOUT AUTOLEVELLER DV2

BREAKER DRAWING WITHOUT AUTOLEVELLER

OTHERS DOGETECH

MODEL: DV2

YEAR: 2001

 

QUANTITY: 2

 

OFFER 015

OTHERS DOGETECH FINISHER DRAWING WITH AUTOLEVELLER DV2 AL

FINISHER DRAWING WITH AUTOLEVELLER

OTHERS DOGETECH

MODEL: DV2 AL

YEAR: 2001

 

QUANTITY: 3

 

OFFER 016

TOYODA SIMPLEX FL200

TOYODA

MODEL: FL200

YEAR: 2001

 

QUANTITY: 1

 

OFFER 017

RIETER FINISHER DRAWING WITH AUTOLEVELLER RSB D30

FINISHER DRAWING WITH AUTOLEVELLER

RIETER

MODEL: RSB D30

YEAR: 2001

 

QUANTITY: 2

 

OFFER 018

RIETER BREAKER DRAWING WITHOUT AUTOLEVELLER SB D10

BREAKER DRAWING WITHOUT AUTOLEVELLER

RIETER

MODEL: SB D10

YEAR: 2001

 

QUANTITY: 4

 

OFFER 019

RIETER CARDING C51

CARDING

RIETER

MODEL: C51

YEAR: 2001

 

QUANTITY: 15 SETS

 

OFFER 020

LOPTEX BLOW ROOM

BLOW ROOM

LOPTEX

TYPE: FOREIGN FIBER SEPARATOR

YEAR: 2001

 

QUANTITY: 1

 

OFFER 021

RIETER BLOW ROOM B60

BLOW ROOM

RIETER

MODEL: B60

TYPE: CLEANER WITH FEED TRUNK AND CONDENSOR (COTTON)

YEAR: 2001

 

QUANTITY: 2

 

OFFER 022

RIETER BLOW ROOM

BLOW ROOM

RIETER

TYPE: UNIMIX

YEAR: 2001

 

QUANTITY: 2

 

OFFER 023

RIETER BLOW ROOM B11

BLOW ROOM

RIETER

MODEL: B11

TYPE: PRE - CLEANER

YEAR: 2001

 

QUANTITY: 1

 

OFFER 024

RIETER BLOW ROOM B2/5

BLOW ROOM

RIETER

MODEL: B2/5

TYPE: WASTE OPENER

YEAR: 2001

 

QUANTITY: 1

 

OFFER 025

RIETER BLOW ROOM A11

BLOW ROOM

RIETER

MODEL: A11

TYPE: AUTOMATIC BALE OPENER

YEAR: 2001

 

QUANTITY: 1

 

OFFER 026

MINGCHENG CARDING

CARDING

MINGCHENG

YEAR: 2001

 

QUANTITY: 6

 

OFFER 027

MINGCHENG BLOW ROOM

BLOW ROOM

MINGCHENG

TYPE: AUTOMATIC BALE OPENER

YEAR: 2001

 

QUANTITY: 2

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REFERENCE NUMBER: P-4324

PORTABLE WIPES, MODEL WL68

 

Model: WL68

Machine Characteristic
Control system: Multi-Axis Motion Controller
Drive element: servo motor
Operate interface: 8" LCD touch screen
Packing style: end seal & reciprocating  type
Frequency division detection: nonwoven, film, label detect respectively
Auto splicing: raw material & film automatic bonding, label automatic switching
Wipes stacking: manipulator
Inferior eliminate: color bonding connector rejected online
Flow control: 2.5-4 times, flow meter control
Moisture type: 4 fluid pipes  spray independently
SUS Agitate tank: 2 sets, 600L stainless steel agitate tank
Liquid level control: electronic detection, auto control

Specifications
Raw material: spunlaced nonwoven, therbond etc.  nonwovens
Raw material specification: max W800mm, φ1000mm
Axis QTY settings:2 rolls raw materials ,1 roll cut into 4 channels,1 roll stand by auto splicing
Diameter of ventilating shaft: 3"
Suitable packing material :BOPP  PET/PE PET/AL/PE etc. heat-seal material
Packing Film specification: max W420mm, φ350mm
Diameter of ventilating shaft: 3"
Suitable label: transparent label & opaque label
Label size: max W100mm  φ400mm
Axis QTY settings: 2 sets label, automatic switching without stopping(can be set as safety label)
Folding  type: Z fold
Wet wipes size:L90-105mm  W55-100mm
Open size: L175-205mm W140-200mm
Package size: L130-200mm W60-110mm H5-50mm
Production speed: 70 bags/min &1200 pieces/min
Machine space: L8100mm W4000mm H2100mm
Power: AC 380V 50/60Hz 20KW
Compressed air: 0.6-0.8Mpa 250L/min
Machine net weight : 7500kg

Option equipment: Coding machine Metal detector

 

QUANTITY: 1

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REFERENCE NUMBER: P-4328

FLAT TYPE WET WIPES

 

Model: WL-F
Machine Characteristic
Control system: Multi-Axis Motion Controller
Drive element: servo motor
Operate interface: 8" LCD touch screen
Packing style: Double end seal & rotary type
Frequency division detection: nonwoven ,film detect respectively
Automatic correction: material EPC& film EPC
Auto splicing: raw material & film automatic splicing
Moisture type: quantitative moisture
SUS Agitate tank: 600L stainless steel agitate tank
Liquid level control: electronic detect control automatically

Specifications
Raw material: spunlaced nonwoven, airlaid paper etc.
Raw material specification: max W250mm, φ1100mm
Axis QTY setting:2  rolls raw material, auto splicing without stopping
Diameter of ventilating shaft: 3"
Suitable packing material :BOPP CPP PET/PE PET/AL etc. heat-seal material
Packing Film specification: max W280mm, φ350mm
Axis QTY setting:2 sets film, automatic splicing without stopping machine
Diameter of ventilating shaft: 3"
Folding type: V、W fold
Wet wipes size: L60-110mm W35-80mm
Open size: L120-220mm W120-250mm
Package size: L90-180mm W40-90mm
Production speed: 300-400bags/min, design 450 bags/min
Machine space: L5500mm W1250mm H1830mm
Power: AC 380V 50/60Hz 8KW
Compressed air: 0.6-0.8Mpa 100L/min
Machine net weight : 2000kg

Option equipment: Production counting machine Coding machine

 

QUANTITY: 1

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REFERENCE NUMBER: F-1432

FEATHER FILLING MACHINE MODEL SR-6

PRODUCT FEATURES

•              FULLY ENCLOSED DESIGN TO KEEP SURROUNDINGS CLEAN AND TO SAVE MATERIAL

•              AUTOMATIC WEIGHING WITH ACCURATE LOAD CELL TO ENSURE PRODUCTION QUALITY

•              FILLING TIME IS 2 TO 5 SECONDS

•              NICE DESIGN SUITABLE FOR ALL KINDS OF FABRIC

•              CE CERTIFICATE

 

•              ITEM NO.: SR-6

•              DIMENSION: APPROX. 6400×2500×3000MM

•              VOLTAGE: 200/380415V 50/60HZ 3PHASE

•              POWER: 11KW

•              FILLING RANGE: 2-2000 G, DEPENDING ON THE MATERIAL

•              ACCURACY: ±10G

•              AIR PRESSURE: 0.5-0.8MPA

•              THERE ARE 4 WEIGHING SYSTEMS AND ONE WORKING TABLE FOR THE DOWN FEATHER FILLING LINE

•              IT IS MAINLY USED TO MAKE DOWN FEATHER QUILT

•              IT INCLUDES TWO AUTOMATIC FILLING TABLES, THE WORKING TABLE INCLUDES PNEUMATIC CLAMPING DEVICE FOR TWO FILLING PIPES, COMPOUND SHOE CLAMPING DEVICE, RING CLAMPING DEVICE AIR SUCTION, COMPRESSED AIR RING INJECTOR

•              THE FEATHER DOWN FILLING USES VACUUM METHOD STYLE HELPS KEEP THE ORIGINAL MATERIAL SOFT, ELASTIC AND HAND TACT AND AVOIDS THE FEATHER BEING DAMAGED DURING THE FILLING PROCEDURE

•              THE ACCURACY CAN BE CONTROLLED WITHIN 10 GRAMS (WEIGHING RANGE:2000 GRAMS), WHICH CAN BE ADJUSTED BY SINGLE SET OR SINGLE PIECE ACCORDING TO THE REQUIREMENTS OF DIFFERENT PRODUCTS. IT HELPS QUALITY CONTROLLING AND AVOIDS MATERIAL WASTE

•              SIMPLE OPERATION THAT SAVES LABOR COST; THE WHOLE MACHINE CAN BE HANDLED BY ONLY ONE OPERATOR.

•              KEEPS CLEAN OF THE SURROUNDING ENVIRONMENT BECAUSE ALL THE FILLING MATERIALS ARE KEPT INSIDE OF THE HOPPER

•              THE WHOLE MACHINE IS CONTROLLED BY PLC SYSTEM WITH AN ENGLISH OPERATION MENU WHEREIN 100 RECIPES CAN BE SET UP IN ADVANCE TO THE CONTROL SYSTEM. EACH RECIPE CAN BE SET UP TO ABOUT 80 SETS OF WEIGHT VALUE WHICH IS SUITABLE FOR VERY COMPLICATED PRODUCT DESIGN WITHIN ONE PIECE

•              THE AVERAGE MATERIAL MEASURING TIME IS 4 TO 6 SECONDS. THE FILLING TIME CAN BE ADJUSTED AS DESIRED SO THAT TWO FILLERS CAN BE HANDLED BY ONE OPERATOR.

•              OUR PROFESSIONAL R&D GROUP CAN DESIGN THE INDIVIDUAL FILLINGS ACCORDING TO YOUR REQUIREMENTS

 

EQUIPMENT INCLUDED:

•              FEEDING SYSTEM: 2400 x 1500 x 3300MM          1PCS

•              WEIGHING SYSTEM: 800 x 1000 x 1200MM         2PCS

•              PLC CONTROL SYSTEM & CONTROL PANEL:           1 SETS

•              BLOWER:                                                                             4PCS

•              PIPE:                                                                                      1SET

•              AUTOMATIC WORKING TABLE:                                   2SETS

•              ENGLISH EDITION ARTICLE AND VIDEO FOR OPERATION DESCRIPTION

 

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REFERENCE NUMBER: M-6440

WARPING MACHINE FOR MEDICAL BANDAGE PLANT

 

WARPING MACHINE

ADJUST SPEED BY FREQUENCY CONVERTER, EASY TO ADJUST, SAVES ENERGY

TIGHT PRESS AUTOMATICALLY, PRESSURE IS ADJUSTABLE, EVEN WARPING

COUNT LENGTH AUTOMATICALLY, WARPING LENGTH CAN BE PRE-SET

COMB TYPE EXPANSION REED, OPEN IN TOP, EASY TO ROW LINE AND CONVENIENT TO ADJUST WIDTH

ON BOTH MACHINE HEAD AND CREEL OF YARNS, THERE ARE CONTROL DEVICES FOR STOPPING THE MACHINE WHEN THE YARN BREAKS, TO ENSURE THE MACHINE WILL STOP WHEN THE YARN BREAKS

WARPING SPEED: UP TO 350 METERS PER MINUTE

REMOTE CONTROL TO START AND STOP MACHINE AUTOMATICALLY, AVAILABLE DISTANCE 20M

AVAILABLE WARP ROLL: Ø300mm TO 410mm, INSIDE WARP BEAM LENGTH IS 255mm TO 260mm, IT CAN BE MADE ON CUSTOMERS’ DIFFERENT REQUESTS

MOTOR POWER: 1.5KW

ONE WARPING MACHINE CAN WORK FOR 20 BANDAGE WEAVING MACHINES

 

QUANTITY: 1

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REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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REFERENCE NUMBER: M-6042 (880699GY7RX) L
VACUUM PRESSING AND ROLLING UP MATTRESSES LINE

COMPLETE LINE FOR VACUUM PRESSING AND ROLLING UP MATTRESSES
PRODUCTION: 3 MATTRESSES PER MINUTE
CAN WORK: VISCO / POLYURETHANE / LATEX / BONNELL SPRING / POCKET SPRING / ETC.

QUANTITY: 1

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