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REFERENCE NUMBER: P-6542 
SUCKER MULLER HACOBA 
SIZING MACHINE 
YEAR: 1999 
WORKING WIDTH: 1800mm 
QUANTITY: 1 

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P-5072 STA IMPIANTI ROASTER 15 KILOS

ROASTING MACHINES LINE PARTICULARLY SUITABLE FOR ARTISANAL SPECIALIZED ACTIVITIES IN MEDIUM BATCHES OF HIGH-QUALITY ROASTED COFFEE, SUCH AS ARTISAN MARKET OR COFFEE SHOPS. TECHNOLOGICALLY ADVANCED, CONFIRMS THEMELVES AS IDEAL TOOL FOR ROASTING COMPANIES SPECIALIZED IN SELECTED COFFEES OF HIGHER QUALITY. MADE WITH THE SAME REQUIREMENTS FOR RELIABILITY AND SECURITY FEATURES OF THE BIGGER AND MORE SOPHISTICATED INDUSTRIAL ROASTING MACHINES, ARE AVAILABLE WITH HEATING GENERATOR TYPE GAS OR DIESEL-FUEL BURNER AT MULTIPLE LEVELS OF FLAME AND MANUAL OR AUTOMATIC CONTROL SYSTEM.

TECHNICAL DATA:
ROASTER CAPACITY: 15 KG. | MAX. 19 KG./ CYCLE
ROASTING CYCLE: 9 MINUTES ÷ 20
RAW COFFEE PROCESSING PER HOUR: 60 KG. ÷ 90
INSTALLED ELECTRIC POWER: 1,8 KW | 380 VOLT THREEPHASE + NEUTRAL 50 HZ
THERMAL POWER: 24,000 KCAL/H/ 29 KW.
(NATURAL GAS OR LPG)

MAIN COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL
ROASTING DRUM
HEATING GENERATOR OF NEW GENERATION PATENTED AND COMPLETE OF BURNER
RAMP VALVES FOR GAS SAFETY AND ELECTRIC DEVICE TO CHECK FLAMES RATIFIED AND COMPLETE OF ALARM SIGNAL.
COOLING TANK IN STAINLESS STEEL WITH DOOR FOR CLEANING OPERATIONS
SAFETY PREVENTION SYSTEM ON THE COOLING TANK
SUPPORTING FRAME FOR THE OVER INDICATED COMPONENTS
ELECTRIC CONTROL BOARD TO CHECK AND CONTROL THE MACHINE ACCORDING CE RULES, COMPLETE OF PLC + TOUCH SCREEN FOR MACHINE MANAGEMENT AND TEMPERATURES SIGHT.
INDEPENDENT FANS FOR THE ROASTING DRUM AND THE COOLING TANK
INDEPENDENT MOTORS FOR THE ROASTING DRUM AND THE COOLING TANK
CYCLONE FOR CHAFFS COLLECTING

DETAILS OF COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL WITH MANUAL IN-LET OF COFFEE AND DOOR UNLOADING SYSTEM
ROASTING DRUM: MADE BY A FIXED ELEMENT WITH DOUBLE WALLS INSULATED FOR THERMAL PROTECTION AND SUPPORT OF THE ROTATING CYLINDER MOVING THE PRODUCT. SUCH CYLINDER, COMPLETELY MADE IN COMPOUND STEEL TO OVERCOME THE THERMAL CHANGES, IS DEVELOPED WITH A PERFORATED PLATE FOR THE CONTAINMENT AND SPECIAL BLENDERS ON THE RIGHT AND LEFT SIDE PLACED ON DIFFERENT LEVELS TO GET A PERFECT BLENDING OF COFFEE. AT THE END OF THE ROASTING CYCLE, A WIDE DOOR WITH MANUAL OPENING/CLOSING SYSTEM ALLOWS THE PRODUCT UNLOADING.
HEATING GAS GENERATOR OF NEW CONCEPT, PATENTED, COMPLETE OF BURNER, RAMP VALVES FOR GAS SAFETY AND ELECTRONIC EQUIPMENTS FOR FLAME CONTROL RATIFIED AND COMPLETE OF SIGNALLING ALARM (N°2 FLAME LEVELS)
COOLING TANK IN STAINLESS STEEL: WIDE SURFACE PERFORATED WITH 3 ARMS AND CROSSED FLOWS. UNLOADING MOUTH WITH HAND DRIVE.
SUPPORTING FRAME: MONO-BLOCK, PLATE PRESS-BENDED, STEEL MADE, SUPPORTING THE ELEMENTS PREVIOUSLY DESCRIBED.
SAFETY PROTECTION FOR COOLING TANK
ELECTRIC CONTROL BOARD FOR MACHINE MANAGEMENT ACCORDING CE RULES INTEGRATED.
COMPLETE OF PLC + TOUCH SCREEN FOR MACHINE MANAGEMENT AND TEMPERATURES VISUALIZATION.
POSSIBLE RECORDING OF ROASTING PARAMETERS.
CYCLONE FOR CHAFFS COLLECTING
INDEPENDENT MOTORIZATION FOR ROASTING DRUM AND COOLING TANK
INDEPENDENT ELECTRIC-FAN FOR ROASTING DRUM AND ELECTRIC FAN FOR COOLING TANK.

QUANTITY: 1

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P-5044 STA IMPIANTI ROASTER 5 KILOS

STA
MODEL: IMPIANTI
ROASTER
5 KILOS
STA IS A MANUFACTURING GROUP IN ITALY - THAT IS MADE UP OF SEASONED ENGINEERS FROM MOST OF THE BIG OLD ITALIAN ROASTING MACHINE MAKERS - SO THEIR SCOPE OF KNOWLEDGE AND HISTORY IS FANTASTIC. BASICALLY - THEIR CLAIM TO FAME IS HOT AIR INTRODUCED INTO THE TOP OF THE ROASTING CHAMBER . . . BEING PULLED THROUGH THE TURBULATING COFFEE AND EXITING THROUGH DRUM PERFORATIONS INTO THE BOTTOM. FIRST, THAT MAKES IT REALLY FRIENDLY TO BLENDING FORMULAS AND SECOND IT MAKES FOR SMALLER CHAFF - AS THE TURNING COFFEE BEATS IT UP A LITTLE AND THUS THE ROAST COMES OUT MORE CLEAN THAN THE OLD DAYS OF SOME SOLID DRUMS . . . SO IT IS DIFFERENT - WHICH DOES NOT MAKE IT BETTER - BUT IF YOU HAVE A BACKGROUND ON JABEZ BURNS . . THEN YOU WILL REALLY LOVE THIS PRODUCTION. BIG NATURALLY DEVELOPED BEANS - VERY EVEN ROAST. FOLLOWING IS THE MANUFACTURERS SPECS AND WE WILL BE GLAD TO DISCUSS MORE IN-DEPTH AS YOU HAVE QUESTIONS.

ROASTING MACHINES LINE, PARTICULARLY SUITABLE FOR LITTLE PRODUCTION ACTIVITIES OF HIGH QUALITY ROASTED COFFEE, SUCH AS SHOPS, PASTRIES OR ARTISAN LABORATORIES. SMALL SIZE, TECHNOLOGICALLY ADVANCED, CONFIRM THEM ELVES AS IDEAL TOOL FOR THE PRODUCTION OF SELECTED COFFEES IN LITTLE QUANTITY. MADE WITH THE SAME REQUIREMENTS FOR RELIABILITY AND SECURITY FEATURES OF THE BIGGER AND MORE SOPHISTICATED INDUSTRIAL ROASTING MACHINES, ARE AVAILABLE WITH HEATING GENERATOR TYPE GAS BURNER (AVAILABLE ALSO BY ELECTRIC RESISTANCES) AND AUTOMATIC CONTROL SYSTEM WITH SEMIAUTOMATIC MANAGEMENT.

TECHNICAL DATA:
ROASTER CAPACITY: 5 KG. - MAX. 7 KG. CYCLE
ROASTING CYCLE: 9 MINUTES ÷ 20
RAW COFFEE PROCESSING PER HOUR: 20 KG. ÷ 30
INSTALLED ELECTRIC POWER: 0.9 KW | SINGLEPHASE 220 VOLTS 50 HZ
THERMAL POWER (NATURAL GAS OR LPG): 8000 KCAL/H
MAIN COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL
ROASTING DRUM
HEATING GENERATOR OF NEW GENERATION, PATENTED AND COMPLETE OF BURNER
RAMP VALVES FOR GAS SAFETY AND ELECTRIC DEVICE TO CHECK FLAMES RATIFIED AND COMPLETE OF ALARM SIGNAL
COOLING TANK IN STAINLESS STEEL
SAFETY PREVENTION SYSTEM ON THE COOLING TANK
SUPPORTING FRAME FOR THE OVER INDICATED COMPONENTS
ELECTRIC CONTROL BOARD MADE ACCORDING CE RULES, INTEGRATED, COMPLETE OF PLC + TOUCH SCREEN DEVICE FOR ROASTING MACHINE CONTROL AND MANAGEMENT.
INDEPENDENT FANS FOR THE ROASTING DRUM AND THE COOLING TANK
INDEPENDENT MOTORS FOR THE ROASTING DRUM AND THE COOLING TANK
CYCLONE FOR CHAFFS COLLECTING
DETAILS OF COMPONENTS:
HOPPER OF CHARGE IN STAINLESS STEEL WITH MANUAL IN-LET OF COFFEE WITH DOORUNLOADING SYSTEM.
ROASTING DRUM: MADE BY A FIXED ELEMENT WITH DOUBLE WALLS INSULATED FOR THERMAL PROTECTION AND SUPPORT OF THE ROTATING CYLINDER MOVING THE PRODUCT. SUCH CYLINDER, COMPLETELY MADE IN COMPOUND STEEL TO OVERCOME THE THERMAL CHANGES, IS DEVELOPED WITH A PERFORATED PLATE FOR THE CONTAINMENT AND SPECIAL BLENDERS ON THE RIGHT AND LEFT SIDE PLACED ON DIFFERENT LEVELS TO GET A PERFECT BLENDING OF COFFEE. AT THE END OF THE ROASTING CYCLE, THE PRODUCT UNLOADING IS ALLOWED BY A WIDE DOOR WITH MANUAL OPENING/CLOSING SYSTEM.
HEATING GAS GENERATOR OF NEW CONCEPT, PATENTED, COMPLETE OF BURNER, RAMP VALVES FOR GAS SAFETY AND ELECTRONIC EQUIPMENTS FOR FLAME CONTROL RATIFIED AND COMPLETE OF SIGNALLING ALARM.
COOLING TANK IN STAINLESS STEEL: WIDE SURFACE PERFORATED WITH TWO ARMS AND CROSSED FLOWS. UNLOADING MOUTH WITH HAND DRIVE.
SUPPORTING FRAME: MONO-BLOCK, PLATE PRESS-BENDED, STEEL MADE, SUPPORTING THE COMPONENTS PREVIOUSLY DESCRIBED.
SAFETY PROTECTION FOR COOLING TANK
ELECTRIC CONTROL BOARD FOR MACHINE MANAGEMENT ACCORDING CE RULES INTEGRATED. COMPLETE OF PLC + TOUCH SCREEN FOR ROASTING MACHINE CONTROL AND MANAGEMENT.
POSSIBLE RECORDING OF ROASTING PARAMETERS
CYCLONE FOR CHAFFS COLLECTING.
INDEPENDENT MOTORIZATION FOR ROASTING DRUM AND COOLING TANK
INDEPENDENT ELECTRIC-FAN FOR ROASTING DRUM AND ELECTRIC –FAN FOR COOLING TANK.

QUANTITY: 1

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REFERENCE NUMBER: K-3891

LABORATORY ROTOR SPINNING MACHINE

 

MACHINE: X-03 LABORATORY ROTOR

NAME:SPINNING MACHINE

MODEL: X-03

BASIC FUNCTION:TO SPIN COTTON INTO OE YARN

 

TECHNIQUE DATA:

CONTROL: TOUCH SCREEN+PLC+INVERTER

SPINDLE NUMNER: 1

FIBER LENGTH: 22mm TO 42mm

OUTPUT: ABOUT 0.25KG TO 1 KG

ROTOR SPEED: 30000 RPM

OPENING ROLLER SPEED: 6000 RPM

TAKE-UP SPEED: 20-110M/MIN

DRAFTING RATIO: 30-250

TOTAL POWER: 640W 

VOLTAGE: 220/3×380V AC 50/60Hz

MACHINE DIMENSIONS: 800mm×600mm×1700mm

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REFERENCE NUMBER: P-4324

PORTABLE WIPES, MODEL WL68

 

Model: WL68

Machine Characteristic
Control system: Multi-Axis Motion Controller
Drive element: servo motor
Operate interface: 8" LCD touch screen
Packing style: end seal & reciprocating  type
Frequency division detection: nonwoven, film, label detect respectively
Auto splicing: raw material & film automatic bonding, label automatic switching
Wipes stacking: manipulator
Inferior eliminate: color bonding connector rejected online
Flow control: 2.5-4 times, flow meter control
Moisture type: 4 fluid pipes  spray independently
SUS Agitate tank: 2 sets, 600L stainless steel agitate tank
Liquid level control: electronic detection, auto control

Specifications
Raw material: spunlaced nonwoven, therbond etc.  nonwovens
Raw material specification: max W800mm, φ1000mm
Axis QTY settings:2 rolls raw materials ,1 roll cut into 4 channels,1 roll stand by auto splicing
Diameter of ventilating shaft: 3"
Suitable packing material :BOPP  PET/PE PET/AL/PE etc. heat-seal material
Packing Film specification: max W420mm, φ350mm
Diameter of ventilating shaft: 3"
Suitable label: transparent label & opaque label
Label size: max W100mm  φ400mm
Axis QTY settings: 2 sets label, automatic switching without stopping(can be set as safety label)
Folding  type: Z fold
Wet wipes size:L90-105mm  W55-100mm
Open size: L175-205mm W140-200mm
Package size: L130-200mm W60-110mm H5-50mm
Production speed: 70 bags/min &1200 pieces/min
Machine space: L8100mm W4000mm H2100mm
Power: AC 380V 50/60Hz 20KW
Compressed air: 0.6-0.8Mpa 250L/min
Machine net weight : 7500kg

Option equipment: Coding machine Metal detector

 

QUANTITY: 1

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REFERENCE NUMBER: P-4332

WET WIPES FOLDING MACHINE

 

MODEL RF

Machine  Characteristic:
Control system: PLC
Drive element: inverter control
Operate interface: LCD touch screen
Detection online: splicing  connector detect
Auto splicing: raw material automatic  splicing
Wipes counting: auto counting, set by LCD
Flow control: 2.5-4 times moisture
Moisture type: 2 liquid pipes spray
Cutting: stainless steel round knife
Protective alarm: breakdown alarm and stop

Specifications:
Raw material: spunlaced nonwoven, therbond etc. nonwoven
Raw material specification: max W250mm, Φ1100mm
Axis QTY settings: 2 rolls raw material, auto splicing
Diameter of ventilating shaft: 3"
Folding type: Z, W fold
Wet wipes size: L100mm  W50-100mm (special  specifications need be marked)
Open size: L200mm  W140-250mm
Production speed: 500-600 pieces/min, design 650 pieces/min
Machine space: L4900mm  W1200mm  H1500mm
Power: AC 380V  50/60Hz  4KW
Compressed air: 0.6-0.8Mpa   100L/min
Machine  net  weight: 2000kg

Option  equipment:  Stainless steel agitate tank Automatic  Knife  grinder

 

QUANTITY: 1

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REFERENCE NUMBER: P-4333

DRY WIPES FOLDING MACHINE

 

Model: TF
Machine Characteristic
Control system: PLC
Drive element: inverter control
Operate interface:  LCD touch screen
Detection online: bonding connector detect
Auto splicing: raw material automatic splicing 
Wipes counting: auto counting, set by LCD
Cutting: endless-belt type knife
Cut polish: sharpen online, intelligent control
Protective alarm: breakdown alarm and stop
Specifications
Raw material: spunlaced nonwoven, therbond etc.  nonwovens
Raw material specification: max W300mm, φ1100mm
Axis QTY settings:2 rolls raw materials , auto splicing
Diameter of ventilating shaft: 3"
Folding  type: Z, W fold
Wet wipes size:L150mm  W50-150mm(special specifications need be marked)
Open size: L300mm W150-300mm
Production speed: 500-600 pieces/min ,design 600 pieces/min
Machine space: L4700mm W1200mm H2200mm
Power: AC 380V 50/60Hz 4KW
Compressed air: 0.6-0.8Mpa 100L/min
Machine net weight :  2000kg

 

QUANTITY: 1

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REFERENCE NUMBER: V-1468

SURGICAL GAUZE COMPRESSING, FOLDING, AND BAGGING MACHINE

 

COTTON GAUZE MEDICAL COMPRESS FOLDING AND BAGGING MACHINE, WHICH AUTOMATICALLY FOLDS COTTONG GAUZE, COMPRESSES, AND THEN PACKS THEM INDIVIDUALLY OR IN GROUPS INTO SACHETS.

 

FEATURES             

 

USEFUL WIDTH: 45 CM

 

NUMBER OF TRACKS: MAXIMUM 2 (VARIES ACCORDING TO THE SIZE OF COMPRESSES)

 

SIZE:

MINIMUM DIMENSIONS OF COMPRESSES: 5 CM X 5 CM

MAXIMUM DIMENSIONS OF COMPRESSES: 10 CM X 20 CM (16 PLIES)

ALL THE USUAL OR INTERMEDIATE SIZES CAN BE PRODUCED ON THE MACHINE BY SIMPLE ADJUSTMENTS.

 

NUMBER OF PLIES 8 / 12 / 16 / 20 / 24 / 28 / 32 PLIES (VARIES ACCORDING TO THE SIZE OF COMPRESSES)

 

FOLDING: THE CONVENTIONAL FOLDING IS THE 5-FOLD "SURGICAL" OR "AMERICAN" TYPE, WITH EDGES AND CORNERS TUCKED-IN, HOWEVER BY OFFSETTING FOLDS OTHER COMBINATIONS ARE POSSIBLE.

 

STACKING:  STACKING IS CARRIED OUT IN THE CHANNELS WHERE THE COMPRESSES ARE COUNTED AND READY TO BE MANUALLY INSERTED INTO PAPER BAGS.

 

PRODUCTION      :

EXAMPLES OF THEORETICAL PRODUCTIONS:

5 CM X5 CM 8 PLIES (2 TRACKS) 13200 COMPRESSES PER HOUR

7.5 CM X 7.5 CM 12 PLIES (2 TRACKS) 13200 COMPRESSES PER HOUR

10 CM X 10 CM 12 PLIES (2 TRACKS) 12000 COMPRESSES PER HOUR

 

OPTIONS:

BARIUM FIXING TRACK BY TRACK

GAUZE ROLL LOADING BY PNEUMATIC CYLINDERS"

FEATURES LIST:

MATERIAL SUPPORT ADJUSTABLE IN WIDTH,

POSITIVE UNWINDING WITH TENSION CHECK ADJUSTABLE TRACK BY TRACK,

MULTIPLE LENGTH FOLDING DEVICE ADJUSTABLE TRACK BY TRACK,

SPRAY HUMIDIFYING SYSTEM,

SUCTION SYSTEM,

ANTI-STATIC BARS,

ADJUSTABLE FLY CUT MODULE MOTORISED WITH BRUSHLESS MOTOR,

THREE CROSS FOLDING MECHANISMS WITH INDEPENDENT ADJUSTMENT OF EACH FOLD,

TRANSFER BELTS FOR THE COMPRESSES,

MOTORISED LATERAL UNWINDING OF THE PAPER ROLL MODULE,

DEVICE FOR INDIVIDUAL, IN MULTIPLES OR IN SHINGLED FORM PACKAGING - WITH A CHANGEABLE

NUMBER OF COMPRESSES BY SACHET,

CHECK OF FOLLOWING OPERATIONS TRACK BY TRACK:

. END OF FABRIC,

. PRESENCE OF SEAM,

. PRESENCE OF CROSS-FOLDED COMPRESS,

. JAM PREVENTION BEFORE PACKAGING.

COLD SEALING BY PRESSURE AND CUTTING OF SACHETS IN PRINTED AND ZONED PAPER,

POWER SYSTEM OF PACKAGING BY BRUSHLESS MOTOR ALLOWING FOR FLY ADJUSTMENT OF:

. THE COMPRESS POSITION IN THE SACHET,

. THE CROSSWISE KNURLING POSITION,

. THE CROSSWISE CUTTING OF SACHETS.

ACCELERATION RAMP BY FREQUENCY VARIATION,

MACHINE OPERATION BY TOUCH-SENSITIVE SCREEN:

. STORABLE CONFIGURATIONS,

. CLEAR LANGUAGE FAULT DISPLAY,

. COUNTERS : TOTALIZER, PRE-SELECTION, ETC.,

. SOUND AND VISUAL ALARMS,

. "INCIDENT" STATISTICS.

STARTING, STOPPING, STEP BY STEP - BY REMOTE CONTROL.

* CONTINUOUS, TRACK BY TRACK INTEGRATION OF ULTRASONIC BARIUM FIXING.

* PAPER ROLL LOADING BY PNEUMATIC CYLINDERS.

* INK JET MARKING UP TILL 8 LINES.

* SACHETS QUALITY CONTROL DEVICE: EITHER A CHECK BY PHOTO CELLS, OR BY CAMERAS,

* FAULTY SACHET EJECTION DEVICE.

* TABLE WITH CONVERGING BELTS.

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REFERENCE NUMBER: M-1480

SLITTER REWINDER 1800mm WIDTH AND 1000mm DIAMETER-NEW MACHINE

 

TECHNICAL CHARACTERISTICS:

 

UNWINDER

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1100mm

MINIMUM WIDTH: 420mm

MAXIMUM WEIGHT: 300kgs

CORE ID: 3”

 

REWINDER:

MAXIMUM WIDTH: 1800mm

MAXIMUM DIAMETER: 1000mm

MINIMUM WIDTH: 100mm

MAXIMUM WEIGHT PER SHAFT: 300kgs

CORE ID: 3”

 

MATERIAL:

TYPE: 100% PP NONWOVEN

MINIMUM: 10gsm

MAXIMUM: 150gsm

 

TENSION:

MAXIMUM: 2 PLI

 

SPEED:

METERS PER MINUTE: 250

 

DESCRIPTION:

REWINDER MACHINE FOR NONWOVEN ROLLS: UP TO 1000 mm DIAMETER AT UNWINDER AND 1200 mm AT REWINDER.

THE WORKSTATION OFFERS EASY ACCESS TO THE TENSION CONTROL AREA AS WELL AS THE TRIMMING AREA; THIS WAY, ANY MODIFICATION ON THE MATERIAL MEASUREMENTS CAN BE DONE SAFELY.

THE WORKSTATION WILL DELIVER MODULES OF ROLLED MATERIAL WITH SPECIFIC DENSITY, AND SEPARATED FROM EACH OTHER IN ORDER TO KEEP OPERATION CONDITIONS WITHIN REQUIRED QUALITY CONTROLS.

 

UNWINDER WITH SHAFT:

THERE IS A CENTRAL UNWINDING SYSTEM SUPPORTED BY A 3” STEEL EXPANSION SHAFT.

THERE IS A TENSION CONTROL SYSTEM THAT WORKS THROUGH A PNEUMATIC DISK BRAKE WITH A REPLACEABLE PADS SYSTEM.

THE UNWINDER HAS A PIVOTABLE ROLLER SYSTEM WHEREBY TENSION MAY BE MODIFIED ON ONE END TO REDUCE TENSION DIFFERENCE ON MATERIAL IF NECESSARY.

THE SAFETY CHUCK HAS A MECHANICAL MOVEMENT SYSTEM FOR SHAFT INSERTION.

THE UNWINDER HAS AN ULTRASONIC OR LASER SENSOR FOR A REAL MEASURING OF ROLL DIAMETER. THIS INFORMATION WILL HELP TO KEEP A SPECIFIC TENSION ON MATERIAL DURING ALL THE PROCESS.

 

CUTTING:

THE LONGITUDINAL SHEAR CUT SYSTEM GUARANTEES CLEAN AND SAFE TRIMMING AT EVERY MODULE. THE CUTTING SYSTEM ADAPTED TO THE MAIN TRANSMISSION GUARANTEES AN OVER SPEED THAT MAY BE REGULATED ACCORDING TO THE MATERIAL DURING EVERY STAGE OF PROCESS. THE PNEUMATIC ACTIVATION KNIVES WILL ALLOW A FAST MODIFICATION OF THE CUTTING MEASUREMENTS.

THIS ROLLER IS LOCATED AT AN EASY ACCESS AREA FOR THE OPERATOR TO BE ABLE TO MAKE CHANGES ON THE CUTTING WIDTH SAFELY. THE COUNTER KNIVES ARE ASSEMBLED TO THE ROLLER BY 3 SETSCREWS THAT FIX THEIR POSITION ON THE ROLLER. THE COUNTERKNIVES HAVE TWO FACES, SO WHEN THE FIRST FACE HAS AN IMPORTANT WEAR, IT WILL BE REMOVED FROM THE ROLLER AND THE NEW FACE WILL BE PLACED INSTEAD. THIS WILL EXTEND THE LIFESPAN OF THIS IMPORTANT COMPONENT.

SHEAR CUT KNIVES: THERE IS AN ADJUSTMENT MECHANISM TO PLACE THEM ON THE COUNTER KNIFE AND TO ADJUST THE CUTTING LOAD ACCURATELY. THE COUNTER KNIVES ARE SUPPORTED TOWARDS THE ROLLER IN ORDER TO OBTAIN A CUTOFF. THE SPEED ON THIS SYSTEM IS AN OVER SPEED IN RELATION TO THAT OF THE MATERIAL, IN ORDER TO GENERATE A CLEAN CUT.

LONGITUDINAL SHEAR CUT: PNEUMATIC ACTIVATION.

COUNTER KNIVES ROLLER WITH 3 SUPPORT PLANES FOR THE COUNTER KNIVES; 120° DISPLACEMENT FROM EACH OTHER.

19 SLITTERS ARE INCLUDED.

 

REWINDER:

PERIPHERAL REWINDER FOR NONWOVEN. THIS SYSTEM HAS A COUPLE OF MAIN ROLLERS WHERE THE MATERIAL ROLL IS FORMED.

THIS SYSTEM HAS LINEAR GUIDES FOR COMPACTION THROUGH WICH A NIP IS OBTAINED ON THE MATERIAL. THE REWINDER WILL HAVE A TRANSMISSION BASED ON A VECTORIAL-TYPE MOTOR ADAPTED TO A CYCLOIDAL REDUCER. THE TRANSMISSION HAS A MECHANICAL TORQUE CONTROL SYSTEM TO CONTROL THE TORQUE DIFFERENTIAL BETWEEN MAIN ROLLS.

THIS SYSTEM WILL HAVE A 3” EXPANSION SHAFT WHERE THE CARDBOARD CORES WILL BE INSERTED AND THE MATERIAL ROLLS WILL BE FORMED.

 

FABRIC OPENING SYSTEM:

THIS SYSTEM IS BASED ON A VARIABLE CURVATURE SYSTEM BY A CENTER KNOB AND IT IS A BAR- TYPE SYSTEM. THIS KNOB IS THERE TO CONTROL THE CURVATURE OF THE BAR WHERE MATERIAL SLIDES THROUGH. THE SLIDING BAR IS MADE OUT OF AN ULTRA LOW FRICTION MATERIAL IN ORDER TO GENERATE A SMOOTH SLIDING OF MATERIAL WITHOUT ANY TENSION ADDED. THIS WILL REDUCE WRINKLES IN A SIGNIFICANT WAY.

 

AUTOMATIC TENSION SYSTEM:

THERE IS AN OPEN LOOP AUTOMATIC TENSION CONTROL SYSTEM WITH A SENSOR FOR DIAMETER MEASURING. BY THIS SYSTEM, A REAL VALUE OF DIAMETER IS OBTAINED AT THE REWINDER. PRESSURE OF PNEUMATIC BRAKE VARIES DURING PROCESS.

 

MANUAL POSITIONING (OPTIONAL):

THE MANUAL POSITIONING SYSTEM IS BASED ON THE POSITION CONTROL OF THE COUNTER KNIVES. THE MODULE IS POSITIONED AT A DESIRED CUTTING PARAMETER AND THE COUNTER KNIFE WILL PHYSICALLY COME ACROSS IT. THE REAL POSITION OF MODULE WILL BE SHOWN ON A SCREEN THAT OPERATOR WILL BE CONSTANTLY SUPERVISING. THIS SCREEN WILL SHOW THE REAL MEASUREMENTS OF THE CARRIAGE IN RELATION TO THE LAST ONE OR AS AN ABSOLUTE REFERENCE. OPERATOR WILL BE ABLE TO RESET THE MEASUREMENT ONCE THE COUNTER KNIFE IS REPLACED AND WILL REPEAT THIS PROCESS EVERY TIME A COUNTER KNIFE IS POSITIONED.

A DISPLAY WILL SHOW THE DESIRED POSITION IN MILLIMETERS OR INCHES.

THIS SYSTEM CAN SHOW MEASUREMENT IN AN EITHER ABSOLUTE OR INCREASING WAY.

POSITION TOLERANCE: +/- 0.30 mm.

THE POSITIONER IS INSTALLED ON A SUPPORT THAT WILL BE LOCATED ON THE REWINDER BENCHES. THEREFORE, THERE WILL BE AN EASY ACCESS TO SYSTEM AND AN EASY REPETITION OF POSITIONING PROCESS.

 

UNLOADING ROLL TABLE:

A HYDRAULIC PIVOTEABLE TABLE WILL HAVE AS MAIN FUNCTION THE UNLOADING OF FINISHED ROLLS THAT THEN WILL BE LOCATED ON FLOOR LEVEL. THIS SYSTEM WILL EJECT THE ROLL AND THEN IT WILL BE RECEIVED AT THE PIVOTING TABLE FOR AN EFFICIENT UNLOADING.

THE UNLOADING TABLE WILL ALSO WORK AS A PROTECTION FOR THE OPERATOR.

THIS EQUIPMENT WILL HAVE SECURITY CURTAINS AT FRONT TO KEEP OPERATOR FROM ENTERING THE REWINDING AREA. THERE WILL BE AN EMERGENCY STOP BUTTON OR WIRE WHERE OPERATOR WORKS AND WILL ALSO HAVE PHYSICAL PROTECTION WITH SECURITY SWITCHES AT CUTTING AREA.

 

CONTROL:

HMI CENTRAL CONTROL SYSTEM WITH TOUCH SCREEN TO PROGRAM THE OPERATION CYCLE AND ALL THE MATERIAL CHARACTERISTICS. OPERATOR WILL HAVE ACCESS TO ALL OPERATION PARAMETERS IN ORDER TO BE ABLE TO MAKE CHANGES ON THE EQUIPMENT OPERATION CONDITIONS, AND THEREFORE OBTAIN MATERIAL ROLLS WITH SPECIFIC DENSITIES.

TRANSMISSION: VECTORIAL MOTO REDUCER WITH 1000:1 TORQUE.

DIGITAL METER COUNTER WITH DISPLAY AND AUTOMATIC STOP AT DEFINED DISTANCE.

 

DOCUMENTS INCLUDED:

THE MACHINE WILL BE DELIVERED WITH THE FOLLOWING DOCUMENT:

OPERATION MANUAL

MAINTENANCE MANUAL

SAFETY MANUAL

ELECTRIC DIAGRAMS

CONTROL SYSTEM MANUAL

PLC BACKUP

REQUIREMENTS:

ELECTRIC 15 KW, 440 VAC, TRI PHASE.

PNEUMATIC 6 BAR - 60 LTS. / MIN.

 

DUCTS AND WIRING:

DUCTS AND WIRES RUNNING FROM UTILITIES SOURCES TO THE CONTROL PANEL AND FROM THE CONTROL PANEL TO THE MACHINE WILL BE AT CUSTOMER COSTS AND MUST BE DONE ACCORDING TO THE INSTRUCTIONS SHOWN IN OUR DIAGRAMS

 

SIEMENS PLC

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REFERENCE NUMBER: C-2480 NON-WOVEN LINE, WIDTH 1400mm, YEAR 1992 TO 2007 SPECIFICATIONS: NONWOVEN LINE YEAR OF CONSTRUCTION 1992 + 2007. THE LINE IS SUITABLE TO OPEN BALES AND TO PRODUCE A WEB FOR FILLING DISPOSABLE BED SHEETS. THE LINE IS CONSISTING OF: BALE OPENING MACHINE YEAR OF CONSTRUCTION 1992. WEB FORMING MACHINE BONINO. YEAR OF CONSTRUCTION 2007. WIDTH 1400 mm. CAPACITY 40 TO 50 METERS / MIN. END SECTION OF CARDING MACHINE TRAVERSI + ARMENTI. YEAR OF CONSTRUCTION 2007. MACHINE WIDTH 1500 mm. EXTRACTOR FAN. QUANTITY AVAILABLE: 1 Learn More