Search results for: 'converter'
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S-1197 LAUNDRY SOAP PRODUCTION LINE, CAPACITY 1000 TO 1500 KG/HRS-1197 LAUNDRY SOAP PRODUCTION LINE, CAPACITY 1000 TO 1500 KG/HR
LAUNDRY SOAP PRODUCTION LINE
CAPACITY: 1000 TO 1500 KG/HR
I. PROJECT INSTRUCTION
THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES, VACUUM EXTRUDING AND THEN CUTTING INTO SOAPS.
THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT.
PLEASE NOTICE THAT:
IT IS A TURN-KEY PROJECT. THE PROFESSIONAL TEAM PROVIDE YOU ALL MACHINES AND ACCESSORIES, THE WHOLE PROCESS OF PRODUCTION, FORMULA, LAYOUT DESIGN, MACHINES INSTALLATION, PRODUCTS TRIAL ETC. ALL SOLUTION ACCORDING TO YOUR REQUIREMENTS.
THE QUOTATION INCLUDES ALL EXCEPT: BOILER, WORKSHOP BUILDING, HEAT INSULATING MATERIAL, WIRES, PACKING MACHINE, AND CONSUMABLE MATERIALS FOR INSTALLING (WELDING ROD, CRANE, ELECTRIC WELDER, ETC.).1. PRODUCTION REQUIREMENTS:
A. STEAM BOILER: 2 MT/HR.
B. WORKSHOP AREA: LARGER THAN 300 M². (L: 35M, W: 7M, H: 7M)
C. POWER: 130 KW, 380 V, 50 HZ.
D. WATER: CIRCULATING WATER FOR VACUUM DRYING SYSTEM: 40 M3; PRODUCTION WATER.
E. CAPACITY: 1000 TO 1500 KG/HR, 8 TO 12 TON/DAY (8 HR/DAY). OIL CONSUMTION: 5 TO 8 TON/DAY.
F. WORKER: 10 TO 12 WORKERS.
2. MATERIAL AND CONSUMING FOR PRODUCING SOAP:
OIL OR FAT OF PLANT OR ANIMAL (PALM OIL, COCONUT OIL, TALLOW OIL, ETC.), CAUSTIC SODA (NAOH), SODIUM-CHLORIDE (NACL), SODIUM SILICATE, FRAGRANCE, PIGMENT, ETC.
3. PRODUCTION PROCESS:
MIX AND MELT OIL --> SAPONIFICATION --> ADD OTHER INGREDIENTS --> VACUUM DRYING --> SOAP NOODLE --> GRINDING --> VACUUM EXTRUDING --> CUTTING.III. SPECIFICATIONS AND QUOTATION OF EQUIPMENT
1. CARBURETION WORKSHOP:
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. DEPOSIT AND TAKE OUT THE UNSAPONIFIABLES.ITEM 001
CARBURETION POOL
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA.
VOLUME: 10 M3.
FIELD WORK
QUANTITY: 1ITEM 002
STORAGE TANK FOR REFINE OIL
SIZE: Φ2000X2600, 8.2 M3;
FEATURE: WITH COILER INSIDE.
QUANTITY: 1ITEM 003
WATER PUMP, OIL PUMP, CAUSTIC SODA PUMP
POWER: 1.5 KW/SET.
QUANTITY: 4ITEM 004
SEAMLESS TUBE
(Φ76X3.5) (Φ57X3.5), ETC.
QUANTITY: SEVERALITEM 005
VALVE
Φ65, Φ40, ETC.
QUANTITY: SEVERALITEM 006
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: SEVERAL2. OIL AND FAT SAPONIFICATION WORKSHOP:
OIL AND ALKALI DO REACTIONS IN THE SAPONIFICATION CAULDRONS. IT IS A GOOD COMBINATION OF FOUR SAPONIFICATION CAULDRONS, WATER CIRCULATES FROM NO. 1 CAULDRON TO NO. 4, IT SAVES WATER, NAOH AND NACL AT THE MOST.ITEM 007
SAPONIFICATION CAULDRON
SAPONIFICATION BETWEEN OIL AND NAOH, LASTING ABOUT 40 TO 60 HRS. SUFFICIENT REACTION. SAVE WATER.
SIZE: Φ2800 X 3000, 20 M3
AUXILIARY FACILITIES: LIQUID CAUSTIC SODA POOL.2 M3
FIELD WORK
QUANTITY: 4ITEM 008
HIGH TEMPERATURE AND HIGH PRESSURE SOAP PUMP
POWER: 5.5 KW/SET
QUANTITY: 3ITEM 009
SEAMLESS TUBE
(Φ76X3.5)(Φ57X3.5), ETC.
QUANTITY: SEVERALITEM 010
VALVE
Φ76, Φ48, ETC.
QUANTITY: SEVERALITEM 011
FLANGE, SCREW, ELBOW, GASKET.
QUANTITY: 13. SOAP VACUUM DRYING SYSTEM:
TO MAKE SOAP MATERIALS FLASH DRY AND COOL INSTANTLY. TO CONTROL THE FATTY ACID CONTENT FROM 50% TO 80%. TO IMPROVE THE QUALITY OF SOAP MATERIALS.ITEM 012
INGREDIENTS MIXTURE TANK
PUT ESSENCE, PIGMENT IN THE LIQUID SOAP. HEATING AND MIXING
SIZE: 1.8 M3, Φ1200X1500
FEATURE: WITH PIPE LINER, HEATING AND MIXING
POWER: 4 KW/SET.
QUANTITY: 2ITEM 013
HEAT EXCHANGER
HEAT THE LIQUID SOAP RAPIDLY
SIZE: Φ325 X 4000
QUANTITY: 1ITEM 014
VACUUM SPRAY DRYER
THE VACUUM DRYER MAKES THE SOAP FLAKES THINNER AND EVENER, AND COOLS THEM DOWN MORE QUICKLY, TO IMPROVE THE QUALITY OF SOAP NOODLES.
ADOPT HARD TOOTH SURFACE GEAR REDUCER AND THE OIL PUMP INSIDE LUBRICATES AUTOMATICALLY AND MAKES A LONG LIFESPAN. THE THICKNESS OF BARREL IS 14 MM, THE INNER WALL IS PROCESSED BY VERTICAL LATHE TO ACHIEVE THE COAXIALITY AND SMOOTH SURFACE. THE SHAFT IS MADE BY A Φ108 X 14mm SEAMLESS TUBE. THE NOZZLE (Φ10mm) IN THE SHAFT SPRAYS SOAP MATERIALS, AND THE THREE BLADES SCRAPE THEM DOWN, AND THE SOAP MATERIALS DRY OUT FAST AND UNIFORM. THE WHOLE SET OF VACUUM SYSTEM CAN MAKE SOAPS WITH FATTY ACID CONTENT FROM 55% TO 80%.
1. TYPE: XSD-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. BARREL DIAMETER: Φ 1200mm
4. MOUTH DIAMETER: 10mm
5. SPEED: 13 R/MIN
6. POWER: 3 KW
7. DIMENSION: Φ 1600 X 4500mm
8. WEIGHT: 3200 KGS
QUANTITY: 1ITEM 015
FINE SEPARATORS
SEPARATE THE SOAP POWDER FROM THE WATER WHEN VACUUM DRYING
QUANTITY: 2ITEM 016
BAROMETRIC CONDENSER
CONDENSE WATER FROM THE SOAP
QUANTITY: 1ITEM 017
ELIMINATOR
DRAW OFF WATER
QUANTITY: 1ITEM 018
PELLETIZER
IT IS USED TO PRESS THE VACUUM-DRIED SOAP MATERIALS INTO SOAP NOODLES. LONG DOUBLE SCREWS TURN INWARD TO DRIVE SOAP MATERIALS TO EXTRUDE SOAP NOODLES THROUGH PORE PLATES.
1. TYPE: XSN-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. SCREW DIAMETER: Φ 230mm X 2
4. POWER: 15 KW
5. DIMENSION: 3100 X 1200 X 1550mm
6. WEIGHT: 3000 KGS
QUANTITY: 1ITEM 019
STAGE VACUUM PUMP
KEEP THE VACUUM SYSTEM IN VACUUM STATE
POWER: 15 KW
QUANTITY: 1ITEM 020
BUFFER TANK OF VACUUM PUMP
PROTECT THE VACUUM PUMP FROM STEAM WATER
SIZE: Φ600 X1200
QUANTITY: 1ITEM 021
SOAP PUMP, WATER PUMP
SOAP PUMP: SPECIAL CONSTRUCTURE, DRAW LIQUID SOAP FROM INGREDIENTS MIXURE TANK TO HEAT EXCHANGER. POWER: 7.5 KW
WATER PUMP: FOR WATER CIRCULATING. POWER: 5.5 KW
QUANTITY: 2ITEM 022
SEAMLESS TUBE AND VALVE
Φ76 Φ48, ECT.
QUANTITY: SEVERALITEM 023
FLANGE, SCREW, ELBOW, ETC.
QUANTITY: SEVERAL4. FINISHING LINE:
MILL SOAP NOODLES TWICE, VACUUM EXTRUDING SOAP BAR, CUT SOAP CAKES, AT THE SAME TIME STAMP LOGO ON SOAP CAKES.ITEM 024
THREE-ROLL GRINDING MILL
THREE-ROLL GRINDING MILL IS USED TO GRIND, PRESS THE MATERIAL TO INCREASE ITS DENSITY AND QUALITY.
1. ROLL DIAMETER: Φ260
2. ROLL LENGTH: 780mm
3. MOTOR POWER: 7.5KW
4. ROLL SPEED RATIO: 1:3:9
5. DIMENSION: 1500 X 1200 X 1000mm
6. WEIGHT: 2400 KGS
QUANTITY: 2ITEM 025
VACUUM PLODDER
VACUUM PLODDER IS USED TO GRIND, REFINE AND PRESS SOAP MATERIAL INTO SOAP BAR. THE ABOVE AND BELOW SCREWS AND TWO ORIFICE PLATES PRESS AND REFINE THE SOAP MATERIAL AND MAKE THE SOAP BAR TIGHT AND THE SURFACE BRIGHT.
THE MOTOR AND THE REDUCER ARE SEPARATED, FOR LONG LIFE-SPAN AND MAINTENANCE. THE BELOW SCREW’ SPEED IS ADJUSTABLE TO REGULATE THE PRODUCTION CAPACITY. THE VACUUM CHAMBER HAS A VISION GLASS TO WATCH THE INNER, THE VACUUM METER TESTS THE VACUUM DEGREE. THE HEATER INSIDE THE OUTLET ADOPT AUTOMATIC TEMPERATURE CONTROL SYSTEM. THE JACKETS OF THE ABOVE AND BELOW BARRELS ARE CONNECTED TO A CIRCULATING WATER SOURCE.
1. TYPE: XS-1000
2. CAPACITY: 1000 TO 1500 KG/HR
3. DIAMETER OF SCREW: Φ230mm
4. SPEED: TOP 15; BOTTOM: 12 TO 18
5. POWER: TOP: 11 KW; BOTTOM: 15 KW
6. DIMENSION: 4350 × 1200 × 2630mm
7. WEIGHT: 4500 KGS
QUANTITY: 1ITEM 026
ELECTRONIC
CUTTING MACHINE
SOAP ELECTRONIC CUTTING MACHINE IS USED TO CUT SOAPS INTO CAKES AND STAMP PATTERNS ON THE SOAP. ADOPT DELTA SERVO MOTOR AND CONVERTER, VOLTAGE STABILIZER AND PRECISION PURIFIED AC VOLTAGE STABILIZER, TO PROTECT MOTOR AND ELECTRICAL COMPONENTS AND TO KEEP HIGH ACCURACY.
THE MOULD WHEELS RUN BY THE MOVING OF SOAP BAR FROM VACUUM PLODDER. BECAUSE OF THE ELECTRONIC TRACKING SYSTEM, IT CAN CUT SOAP BARS WITH ANY SIZES AND WEIGHT AFTER SETTING THE COMPUTER.
THE CHARACTERS AND THE SHAPE OF SOAP IS CLEAR AND NEAT
THE SIZE AND PATTERN ARE DESIGNED ACCORDING TO CUSTOMERS’ REQUIREMENTS
1. SIZE AND WEIGHT: ADJUSTED BY CUSTOMER’S REQUIREMENTS
2. POWER: 2 KW, 380 V, 50 HZ
3. CAPACITY: IN STEP OF VACUUM PLODDER
4. MOULD: WITH ONE SET
5. DIMENSION: 1000 × 400 × 1200mm
6. WEIGHT: 100 KGS
WOODEN CASE
QUANTITY: 1ITEM 027
CONVEYORS
APPEARANCE IS GOOD AND OPERATION IS STABLE, NON-NOISE AND ANTI-DUST
MOTOR: 1.1 TO 1.5 KW/PCS
QUANTITY: 4ITEM 028
VACUUM PUMP
FOR VACUUM PLODDER
POWER: 2.35 KW
QUANTITY: 15. OTHERS
ITEM 029
EQUIPMENT SUPPORT, OPERATING PLATFORM, LADDER, ETC.
USED IN CARBURATION POOL, SAPONIFICATION CAULDRONS, AND VACUUM SYSTEM
QUANTITY: 1ITEM 030
DISTRIBUTION BOX
CONTROL MACHINES, BIG BRAND ELECTRICAL COMPONENTS
WOODEN CASE
QUANTITY: 46. ADDITIONAL MACHINES AND SPARE PARTS
ITEM 031
ELECTRICAL CABLES
ALL WIRES FROM EACH MACHINE TO THE FOUR DISTRIBUTION BOXES. THE MAIN WIRE FROM THE FOUR DISTRIBUTION BOXES TO THE MAIN DISTRIBUTION BOX AND SLEEVES ARE NOT INCLUDED
QUANTITY: 1ITEM 032
HEAT INSULATING MATERIAL
ABOUT 450 M3, INCLUDING GALVANIZED SHEET 450 M3. GLASS WOOL CLOTH, NAILS
QUANTITY: 1ITEM 033
WELDING ROD
ABOUT 50 BOXES, 1 TON.
QUANTITY: 1ITEM 034
STEAM BOILER
MATERIAL: DIESEL OIL.
RATED POWER: 2000 KG/H
RATED PRESSURE: 1.25 MPA
RATED STEAM TEMPERATURE: 194 ℃
THE QUOTATION IS FOR ONE WHOLE SET OF BOILER, INCLUDING THE STEAM BOILER, WATER TREATMENT EQUIPMENTS, WATER BOXES, OIL BOXES, PUMPS, AND SOME SPARE PARTS
THE QUOTATION INCLUDES SALARY OF BOILER ENGINEER'S INSTALLATING AND TESTING
THE AIR TICKET AND ACCOMMODATION ARE NOT INCLUDED
LOADED BY A 40 'GP CONTAINER
QUANTITY: 1QUANTITY: 1 PLANT
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C-4362 BABY WIPES FOLDING MACHINE Y-6, CAPACITY 40 TO 120 PCS/PACK (NON POP UP), WIDTH 3000mmC-4362 BABY WIPES FOLDING MACHINE Y-6, CAPACITY 40 TO 120 PCS/PACK (NON POP UP), WIDTH 3000mm
Y-6 BABY WIPES FOLDING MACHINE
PRODUCTION FLOW: UNROLLING - SLITTING FABRIC INTO LANES - FOLDING - WETTING - CUTTING – PILE & COUNTING - DELIVERING
MAIN TECHNICAL PARAMETER (SUITABLE TO WET TISSUE FOR LARGE SIZE PACKING)
PRODUCT TYPE: BABY WIPES (NON CROSS FOLDING)
PRODUCT SPEED: 200 TO 270 CUTS/MIN (SET ON PLC)
SUITABLE RAW MATERIAL: AIR LAID PAPER, SPUNLACE/HOT-ROLLING NONWOVEN FABRIC
WEIGHT OF RAW MATERIAL: 40 TO 80G/㎡
FOLDING WAY: “Z” SHAPE (NON-POP UP)
LENGTH OF WET TISSUE: 140 TO 185mm (SET ON PLC)
FREQUENCY OF RECEIVING PAPER: 14 TO 20 TIMES/MIN (SET ON PLC)
POWER SUPPLY: 380V 50HZ
POWER: 4KW
SIZE OF RAW MATERIAL: (1000 TO 1250) × Ø1000 (mm, W×DIA)
WET TISSUE UNFOLDED SIZE: (140 TO 185) × (150 TO 200) (mm, L×W)
WET TISSUE FOLDED SIZE: (140 TO 185) × (80 TO 110) (mm, L×W)
MATERIAL SUPPLY SYSTEM: SERVO MOTOR
CUTTING SYSTEM: CONVERTER MOTOR
PILING SYSTEM: SERVO MOTOR
POWER SUPPLY: 380V 50HZ
POWER: 6KW
SIZE OF MACHINE: 5200 × 3000 × 1800 (mm, L×W×H)
WEIGHT OF MACHINE: 1500 KG
OPTIONAL MAKING: Y-360 FULL AUTOMATIC RECIPROCATING TYPE PACKING MACHINEQUANTITY: 1
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C-4361 BABY WIPES FOLDING MACHINE Y-6, CAPACITY 40 TO 120 PCS/PACK (POP UP & NON POP UP), WIDTH 3000mmC-4361 BABY WIPES FOLDING MACHINE Y-6, CAPACITY 40 TO 120 PCS/PACK (POP UP & NON POP UP), WIDTH 3000mm
Y-6 BABY WIPES FOLDING MACHINE
(POSSIBLE TO ADD ONE MORE RAW MATERIAL SHELF TO BE Y-12)
PS: Y-12 IS ADD ANOTHER RAW MATERIAL SHELF ON THE BASE OF Y-6
PRODUCTION FLOW: UNROLLING - SLITTING FABRIC INTO LANES - FOLDING - WETTING - CUTTING – PILE & COUNTING - DELIVERING
MAIN TECHNICAL PARAMETER (SUITABLE TO WET TISSUE FOR LARGE SIZE PACKING)
PRODUCT TYPE: BABY WIPES (NON CROSS FOLDING)
PRODUCT SPEED: 200 TO 270 CUTS/MIN (SET ON PLC)
SUITABLE RAW MATERIAL: AIR LAID PAPER, SPUNLACE/HOT-ROLLING NONWOVEN FABRIC
WEIGHT OF RAW MATERIAL: 40 TO 80 G/㎡
FOLDING WAY: “Z” SHAPE (NON-POP UP AND POP UP)
LENGTH OF WET TISSUE: 140 TO 185mm (SET ON PLC)
FREQUENCY OF RECEIVING PAPER: 14 TO 20 TIMES/MIN (SET ON PLC)
POWER SUPPLY: 380V 50HZ
POWER: 4KW
SIZE OF RAW MATERIAL: (1000 TO 1250) × Ø1000 (mm, W×DIA)
WET TISSUE UNFOLDED SIZE: (140 TO 185) × (150 TO 200) (mm, L×W)
WET TISSUE FOLDED SIZE: (140 TO 185) × (80 TO 110) (mm, L×W)
MATERIAL SUPPLY SYSTEM: SERVO MOTOR
CUTTING SYSTEM: CONVERTER MOTOR
PILING SYSTEM: SERVO MOTOR
POWER SUPPLY: 380V 50HZ
POWER: 6KW
SIZE OF MACHINE: 5200 × 3000 × 1800 (mm, L×W×H)
WEIGHT OF MACHINE: 1500 KG
OPTIONAL MAKING: Y-360 FULL AUTOMATIC RECIPROCATING TYPE PACKING MACHINE
CANISTER WET WIPES MACHINEQUANTITY: 1
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C-4357 FULL-AUTO SINGLE AND DOUBLE SHEETS WET TISSUE MACHINE WITH AUTO ELIMINATION FUNCTION Y-200, WIDTH 900mmC-4357 FULL-AUTO SINGLE AND DOUBLE SHEETS WET TISSUE MACHINE WITH AUTO ELIMINATION FUNCTION Y-200, WIDTH 900mm
Y-200 FULL-AUTO SINGLE AND DOUBLE SHEETS WET TISSUE MACHINE WITH AUTO
ELIMINATION FUNCTION
MAIN TECHNICAL PARAMETER (SUITABLE FOR 1 OR 2 PIECE /BAG)
PRODUCTION FLOW: UNROLLING — FOLDING — WETTING — CUTTING — STACKING — PACKING — DELIVERING
(1) MAIN TECHNICAL PARAMETER:
POWER SUPPLY: 380V 50HZ
POWER: 6KW
SUITABLE RAW MATERIAL: AIR LAID PAPER, SPUNLACE/HOT-ROLLING NONWOVEN FABRIC
SIZE OF RAW MATERIAL: (150 TO 250) × 1000 (mm, W*DIA)
WEIGHT OF RAW MATERIAL: 40 TO 80G/㎡
WET TISSUE UNFOLDED SIZE: (140 TO 280) × (150 TO 250) (mm, L×W)
WET TISSUE FOLDED SIZE: (70 TO 140) × (45 TO 85) (mm, L×W)
PACKING FILM: OPP/PE, PET/PE
PRODUCTION SPEED: 150 TO 240 PCS/MIN
NET WEIGHT: 1850 KG
SIZE OF MACHINE: 7200*900*1650 (mm, L×W ×H)QUANTITY: 1
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C-4355 FULL-AUTO WET TISSUE FOLDING MACHINE Y-12 AND FULL-AUTO WET TISSUE PACKING MACHINE Y-360, CAPACITY 40 TO 120 PCS/PACKAGEC-4355 FULL-AUTO WET TISSUE FOLDING MACHINE Y-12 AND FULL-AUTO WET TISSUE PACKING MACHINE Y-360, CAPACITY 40 TO 120 PCS/PACKAGE
OFFER 001
Y-360 FULL AUTOMATIC RECIPROCATING TYPE PACKING MACHINE
PRODUCTION TYPE: BABY WET TISSUE
PRODUCTION PROCESS: CONNECT TO Y-2700 FOLDING MACHINE (OR Y-12 FOLDING MACHINE) → FEEDING WIPE AUTOMATIC →CONVEYING TO PACKING MACHINE → SETTING PACKING FILM → SETTING WINDOW HOLE LABEL → CENTRAL SEALING →END SEALING AND RECIPROCATING CUT → OUTPUT FINISHED PRODUCTS.
MAINTECHNICAL PARAMETER: (SUITABLE TO PACK: 5 TO 120PCS/BAG)
PRODUCT SPEED: 55 TO 60 BAG/MIN
DIAMETER OF RAW FILM ROLL: ≤380mm
WIDTH OF RAW FILM ROLL: ≤420mm
WRAPPING MATERIAL: PP, OPP, PET, PE, AND ALL SUITABLE FILMS
SHAPES OF PACKING: PILLOW TYPE PACKAGING
PACKING LENGTH: 110 TO 300mm (TOUCH SCREEN SETABLE)
PACKING WIDTH: 80 TO 150mm (ADJUSTABLE)
HEIGHT OF PACKING: 10 TO 100mm (ADJUSTABLE)
HORIZONTAL SEALING PATTERN: RECIPROCATION HEAT SEALING
DRIVE MOTOR PATTERN: ALL SERVO DRIVE
CONTROL PATTERN: YASKAWA SIMOTION CONTROL SYSTEM
OPERATION INTERFACE: 7 INCH LCD
FILM SUPPLY SYSTEM: SERVO DRIVE
HORIZONTAL SYSTEM: SERVO DRIVE
FEEDING SYSTEM: SERVO DRIVE
LABELING SYSTEM: SERVO DRIVE
PUNCHING SYSTEM: SERVO DRIVE
HORIZONTAL PROTECTION: TORQUE OVERLOAD PROTECTION
AIR REQUIREMENTS: 0.5 TO 0.8 MPA 0.01 M3/MIN
ELECTRIC POWER REQUIREMENTS: 380VAC 50/60HZ
GENERAL POWER: 7.6KW
DIMENSION OF MACHINE: 3610 × 1150 × 1900mm
STANDARD EQUIPMENT: DATE PRINTING UNIT, PUNCHING UNIT, LABELLING UNIT, INSERTING CORNER UNIT, ELECTRICAL EYE TRACKING AUTOMATICALLY
(2) SYSTEM CHARACTER
1. THE PACKING FILM ADOPTS MECHNICAL TENSION CONTROL
2. TWO LABEL MACHINE, ONE SUB-LABELING, THE OTHER IS ANTI-COUNTERFEITING LABEL
3. PUNCHING AT THE PACKING FILM AUTOMATICALLY
4. HEATING PRINTING (DATE) DEVICE
5. FOUR BACK AND FORTH TRANSVERSE SEALING DEVICE WITHINSERT CORNER BY CYLINDER FORM
6. EIGHT SERVO MOTORS, CONTROLLING FEEDING PACKING FILM, TRANSVERSE SEALING, FEEDING TISSUE RESPECTIVELY
7. LENGTHWAYS SEALING DEVICE, CONTROL THEOPEN-CLOSEBY CYLINDER. THE SEALING WHEEL ARE APART AUTOMATICALLY WHEN THE MACHINE STOPS
8. PUNCHING, LABELING AND THE EYE MARK’S RELATIVED POSITION CAN BE SET IN THE TOUCH SCREEN.
9. AUTOMATIC FEEDING RAW MATERIAL DEVICE
10. COLOUR TOUCH SCREEN, MOTION SYSTEM CONTROL
11. MAIN MOTOR ADOPTS FAMOUS BRAND
12. MAIN MACHINE ADOPTS FRAMES FORMOFFER 002
Y-360 FULL AUTOMATIC RECIPROCATING TYPE PACKING MACHINE
YASKAWA ELECTRICITY FROM JAPAN
ITEM NUMBER: 1
MOTION CONTROLLER
JEPMC-MP2300S-E
YASKAWA
QUANTITY: 1
ITEM NUMBER: 2
EXTENDED MODULE
R7K4FML-6-DCA32A
YASKAWA
QUANTITY: 1
ITEM NUMBER: 3
SERVO MOTOR/SERVO UNIT
SGMJV-08ADE6S /SGDV-5R5A11A
YASKAWA 750W
QUANTITY: 5
ITEM NUMBER: 4
SERVO MOTOR/SERVO UNIT
SGMGV-13ADC61 /SGDV-120A11A
YASKAWA 1.3KW
QUANTITY: 1
ITEM NUMBER: 5
SERVO MOTOR/SERVO UNIT
SGMGV-20ADA61/SGDV-180A11A
YASKAWA 1.8KW
QUANTITY: 1
ITEM NUMBER: 6
SERVO MOTOR/SERVO UNIT
SGMGV-09ADC61/SGDV-7R6A11A
YASKAWA 0.85 KW
QUANTITY: 1
ITEM NUMBER: 7
POWER CABLE + ENCODER CABLE
JZZP-CVM09/JZSP-CVP02-05
YASKAWA 850W
QUANTITY: 1
ITEM NUMBER: 8
POWER CABLE + ENCODER CABLE
JZSP-CMM00-05 JZSP-CMP00-05
YASKAWA 750W
QUANTITY: 7
ITEM NUMBER: 9
POWER CABLE + ENCODER CABLE
JZSP-CVM30-05 JZSP-CVP02-5
YASKAWA 1.3KW, 1.8KW
QUANTITY: 2
ITEM NUMBER: 10
COMMUNICATION CABLE
JEPMC-W6002-05
QUANTITY: 12
ITEM NUMBER: 11
TERMINAL RESISTANCE
JEPMC-W6022-E
QUANTITY: 2
ITEM NUMBER: 12
TOUCH PANEL
WEINVIEW
7 INCH
QUANTITY: 1
ITEM NUMBER: 13
AIR BREAK SWITCH
LG
QUANTITY: 12
ITEM NUMBER: 14
RESIDUAL CURRENT CIRCUIT BREAKER
CHINT
QUANTITY: 1
ITEM NUMBER: 15
CONTACTOR (SWITCH)
SCHNEIDER
QUANTITY: 1
ITEM NUMBER: 16
POWER SWITCH
M&W
350W
QUANTITY: 1
ITEM NUMBER: 17
SOLID STATE RELAY (SSR)
ANV
QUANTITY: 6
ITEM NUMBER: 18
TEMPERATURE CONTROLLER
DTE10P
QUANTITY: 1
ITEM NUMBER: 19
RELAY
OMRON
QUANTITY: 4OFFER 003
Y-12 BABY WIPES FOLDING MACHINE
PRODUCTION FLOW: UNROLLING - SLITTING FABRIC INTO LANES - FOLDING - WETTING - CUTTING – PILE & COUNTING - DELIVERING
MAIN TECHNICAL PARAMETER (SUITABLE TO WET TISSUE FOR LARGE SIZE PACKING)
PRODUCT TYPE: BABY WIPES (NON CROSS FOLDING)
PRODUCT SPEED: 200 TO 270 CUTS/MIN (SET ON PLC)
SUITABLE RAW MATERIAL: AIR LAID PAPER, SPUNLACE/HOT-ROLLING NONWOVEN FABRIC
WEIGHT OF RAW MATERIAL: 40-80G/㎡
FOLDING WAY: “Z” SHAPE (POP UP AND NON-POP UP)
CUTTING UNITE:
A. DOUBLE PAPER SHELVES
B. 10 LANES OR 12 LANES, 2 ROLLS
C. RAW MATERIAL ROLL WIDTH: 900 TO 1200mm
LENGTH OF WET TISSUE: 140 TO 185mm (SET ON PLC)
FREQUENCY OF RECEIVING PAPER: 14 TO 20 TIMES/MIN (SET ON PLC)
SIZE OF RAW MATERIAL: (1000 TO 1250) × Ø1000 (mm, W×DIA)
WET TISSUE UNFOLDED SIZE: (140 TO 185) × (150 TO 200) (mm, L×W)
WET TISSUE FOLDED SIZE: (140 TO 185) × (80 TO 110) (mm, L×W)
MATERIAL SUPPLY SYSTEM: SERVO MOTOR
CUTTING SYSTEM: CONVERTER MOTOR
PILING SYSTEM: SERVO MOTOR
POWER SUPPLY: 380V 50HZOFFER 004
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Y-12 WET TISSUE FOLDING MACHINE
MAIN PARTS
ITEM NUMBER: 1
PLC
FX3U-32T
MITSUBISHI (JAPAN)
QUANTITY: 1
ITEM NUMBER: 2
SERVO MOTOR (CONTROL THE DISTANCE OF TISSUE
ASD-B2-2023-B, ECMA-E21320RS
3.0KW DELTA (TAIWAN)
QUANTITY: 1
ITEM NUMBER: 3
SERVO MOTOR (RECEIVING TISSUE)
ASD-B2-0721-B, ECMA-C20807RS
750W DELTA (TAIWAN)
QUANTITY: 1
ITEM NUMBER: 4
TURBINE WORM REDUCER MOTOR
WPDA120-1:10-Y100L2-4
3KW NANJING UTTON (CHINA)
QUANTITY: 1
ITEM NUMBER: 5
INVERTER
SB70G4
4KW SENLON
QUANTITY: 1
ITEM NUMBER: 6
TOUCH SCREEN
7INCH
WECON
QUANTITY: 1
ITEM NUMBER: 7
AIR SWITCH
LG
QUANTITY: 1
ITEM NUMBER: 8
SWITCHING POWER SUPPLY
S-100-24
SHANGHAI MINGWEI (CHINA)
QUANTITY: 1
ITEM NUMBER: 9
INDICATOR LIGHT
SCHNEIDER
SCHNEIDER (GERMAN)
QUANTITY: 1
ITEM NUMBER: 10
EMERGENCY STOP SWITCH
SCHNEIDER
SCHNEIDER (GERMAN)
QUANTITY: 1
ITEM NUMBER: 11
POTENTIOMETER
5KΩ
QUANTITY: 1
ITEM NUMBER: 12
ROTARY ENCODER
INCREMENTAL POLE OUTPUT
KOYO (JAPAN)
QUANTITY: 1
ITEM NUMBER: 13
RELAY
OMRON
OMRON (JAPAN)
QUANTITY: 5
ITEM NUMBER: 14
PROXIMITY SWITCH
AUTONICS
AUTONICS (KOREA)
QUANTITY: 2 -
P-4839 ALEMETER AL100 COMPLETE WITH PREPARATORY FIBROLINER FL100 YEAR 1996P-4839 ALEMETER AL100 COMPLETE WITH PREPARATORY FIBROLINER FL100 YEAR 1996
ALMETER
TYPE: 100
COMPLETE WITH PREPARATORY FIBROLINER FL100
YEAR: 1996QUANTITY: 1
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M-4007 NITRIC ACID PLANT -1,000 TONS PER DAY & 500 TONS PER DAYREFERENCE NUMBER: M-4007
NITRIC ACID PLANT -1,000 TONS PER DAY & 500 TONS PER DAY
UNUSED 1,000 TON/DAY NITRIC ACID PLANT
(SEE 500 TON/DAY NITRIC ACID PLANT BELOW)- PRODUCT: WEAK NITRIC ACID
- MAJOR EQUIPMENT:
(CONTACT IPP FOR A COMPLETE LIST) - ABSORBER COLUMN:
- 304LSS CONSTRUCTION
- (37) SIEVE TRAYS
- AIR COMPRESSOR:
- 201,100 NM³/HR (DRY)
- TYPE AV63-14, AXIAL
- 14.3 MW
- 5,199 RPM
- NOX COMPRESSOR:
- 181,000 NM³/HR
- TYPE E90-3, CENTRIFUGAL
- 8.6 MW
- 5,820 RPM
- EXPANDER:
- 161,000 NM³/HR (DRY)
- TYPE WP15.5-870/380, CENTRIFUGAL
- 5,200 RPM
- STEAM TURBINE:
- 48.96 TON/HR
- TYPE NK40/45/40, CONDENSING
- 9.1 MW
- AMMONIA BURNER
- CONTACT IPP FOR A COMPLETE PROCESS DESCRIPTION AND FLOW DIAGRAM
- COMPLETE DOCUMENTATION AVAILABLE
500 TON/DAY NITRIC ACID PLANT
- PRODUCES 65% CONCENTRATED NITRIC ACID
- TURN-DOWN CAPABILITIES AS LOW AS 300 TON/DAY
- TECHNOLOGY: WEATHERLY MEDIUM-PRESSURE
- THIS PLANT IS A NET STEAM EXPORTER WITH 550, 175, AND 60 PSIG STEAM BEING PRODUCED ON THE WASTE HEAT BOILERS AND 520 PSIG STEAM BEING CONSUMED BY THE AIR COMPRESSOR STEAM TURBINE DRIVE
- MAJOR EQUIPMENT:
(CONTACT IPP FOR A COMPLETE LIST) - ABSORBER COLUMN:
- 11' DIA. X 127'
- 304LSS CONSTRUCTION
- (49) SIEVE TRAYS
- OPERATES AT 98% EFFICIENCY
- AIR COMPRESSOR:
- INGERSOLL RAND 2-STAGE CENTRIFUGAL
- INCLUDES 520 PSIG TERRY STEAM TURBINE DRIVE ASSISTED BY A DRESSER-RAND TAIL GAS TURBINE DRIVE
- CONVERTER:
- 304LSS CONSTRUCTION WITH AN INCONEL 617 BASKET
- CATALYST COMPOSITION IS 90% PLATINUM, 5% RHODIUM AND 5% PALLADIUM
- HEAT TRAIN:
- CONTACT IPP FOR COMPONENT DETAILS
- INCLUDES EXPANDER GAS HEATER, MEDIUM-PRESSURE WASTE HEAT BOILER, TAIL GAS HEATER, FILTER AND LOW-PRESSURE WASTE HEAT BOILER
- CONTACT IPP FOR A COMPLETE PROCESS DESCRIPTION AND FLOW DIAGRAM
COMPLETE DOCUMENTATION AVAILABLE
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M-4009 FORMALDEHYDE PLANT & SYSTEMS -90,000 TON PER YEARREFERENCE NUMBER: M-4009
FORMALDEHYDE PLANT & SYSTEMS -90,000 TON PER YEAR
90,000 TON/YEAR
(200 MILLION LBS/YR @ 37% CONCENTRATION)SHUT DOWN: SPRING 2010
PLANT PRODUCES A 37% AND A 50% FORMALDEHYDE SOLUTION BY PARTIAL OXIDATION AND DEHYDROGENATION OF METHANOL.
RAW MATERIALS:
METHANOL
SILVER CATALYST
ORIGINAL PLANT EQUIPPED WITH:
MONSANTO PROCESS
(2) CONVERTERS AND ASSOCIATED EQUIPMENT, ABSORBER AND DISTILLATION COLUMN
MODIFICATIONS:
ADDED 3RD CONVERTER FOR CAPACITY IMPROVEMENTS
METHANOL VENTS SCRUBBER ADDED
WASTE HEAT BOILER ADDED
INSTALLED A DCS ON THE REACTOR SECTION (2006)
PRODUCT SPECIFICATIONS:
CLEAR AQUEOUS SOLUTIONS OF:
50U: 50.0 - 50.45% FA, <1.05% MEOH, <0.055% FORMIC ACID
37U: 37.0 - 37.3% FA, <1.05% MEOH, <0.035% FORMIC ACID
37M: 37.0 - 37.5% FA, 9 - 13% MEOH
OTHER CONCENTRATIONS AS REQUIRED UP TO 50% BOTH INHIBITED AND UNINHIBITED
CONTACT IPP FOR A COMPLETE PROCESS DESCRIPTION AND FLOW DIAGRAM
COMPLETE DOCUMENTATION AVAILABLE
FORMALDEHYDE PROCESS UNITS FOR SALE
(MAJOR UNITS ONLY. CONTACT IPP FOR A COMPLETE LIST)2.9 - 20 MM BTU/HR JOHN ZINK THERMAL OXIDIZER SYSTEM
DESIGNED TO INCINERATE TWO SOLVENT LADEN GAS STREAMS USING A SMALL AMOUNT OF NATURAL GAS.
ONE SMALL SOLVENT GAS STREAM WITH A FLOW OF 120 - 320 SCFM, THE OTHER LARGER OFF GAS STREAM OF 8,200 - 17,500 LBS/HR.
GAS BURNER IS RATED FOR 2.9 - 20 MM BTU/HR (INSTALLED NEW IN 2006)
THE WASTE HEAT BOILER PORTION GENERATES STEAM AT 25,000 LBS/HR WITH A PRESSURE OF 75 PSIG (NORMAL) UP TO 125 PSIG (DESIGN).
THE UNIT USES STAGED BURNER TECHNOLOGY TO REDUCE OR ELIMINATE NOX.
CONTACT IPP FOR A MAJOR LIST OF COMPONENTS
DISTILLATION COLUMN SYSTEM
13,000 LBS/HR LIGHT ALDEHYDES AND LIGHT ALCOHOL DISTILLATION
COMPLETE SYSTEM INCLUDES:
72" DIA. X 75' 316LSS BUEHLER-MORRIS DISTILLATION TRAY COLUMN
(2) SS SHELL AND TUBE HEAT EXCHANGERS
2,889 SQ. FT. 304SS, 1,090 SQ. FT. 316SS
(2) 316SS PLATE AND FRAME HEAT EXCHANGERS
478.35 SQ. FT., 73.2 SQ. FT.
(3) PUMPS
241 LBS/HR TO 13,000 LBS/HR
BEPEX BRIQUETTER SYSTEM
MODEL 300 MS28
SKID MOUNTED
2.5" DIA.
3,000 PSI MAX. OPERATING PRESSURE
22 RPM ROLL SPEED
INCLUDES 300 HP SIEMENS AC MOTOR, FOOTE JONES GEARBOX AND FEED HOPPER
316SS 3-EFFECT BUFLOVAK-BLAW KNOX EVAPORATION SYSTEM
36,900 LBS/HR (16,000 KG/HR)
FIRST EFFECT: 1,480 SQ. FT.
SECOND AND THIRD EFFECT: 2,950 SQ. FT.
INCLUDES (3) VAPOR BODIES WITH 1,900 GALLON CAPACITY, (3) STEAM CHESTS AND (2) OVERHEAD CONDENSERS (1,728 SQ. FT AND 1,605 SQ. FT.)
304SS STRUTHERS WELLS "KRYSTAL" CRYSTALLIZER SYSTEM
7' DIA. X 60" WITH 9' CONE BOTTOM
THIS UNIT WILL EVAPORATE APPROXIMATELY 4,400 LBS/HR OF H2O (5 LBS PER SQ. FT. SURFACE AREA OF HEATER)
INCLUDES COMPLETE ACCESSORY PACKAGE: VAPORIZER AND SUSPENSION CONTAINER, STEAM CHEST HEATER, 4,000 GALLON 347SS TANK, LIGHTNIN RIGHT ANGLE MIXER, ELBOW PUMP, OVERHEADS CONDENSER AND HYPULSE FILTER
25,400 CFM 321SS FULLER FLUIDIZED BED DRYER
12' DIA. CHAMBER
1,555 CU. FT. DRYING CHAMBER CAPACITY
DESIGNED TO DRY 8,560 LBS/HR OF PELLETS (@ 15% MOISTURE) WITH A DENSITY OF 40 LBS/CU. FT.
114,240 LBS/HR AIR FLOW
1,325,000 BTU/HR HEAT TRANSFER
INCLUDES (3) HEATING COILS (40 PSI STEAM) FOR UNDER BED HEATING
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M-6440 WARPING MACHINE FOR MEDICAL BANDAGE PLANTREFERENCE NUMBER: M-6440
WARPING MACHINE FOR MEDICAL BANDAGE PLANT
WARPING MACHINE
ADJUST SPEED BY FREQUENCY CONVERTER, EASY TO ADJUST, SAVES ENERGY
TIGHT PRESS AUTOMATICALLY, PRESSURE IS ADJUSTABLE, EVEN WARPING
COUNT LENGTH AUTOMATICALLY, WARPING LENGTH CAN BE PRE-SET
COMB TYPE EXPANSION REED, OPEN IN TOP, EASY TO ROW LINE AND CONVENIENT TO ADJUST WIDTH
ON BOTH MACHINE HEAD AND CREEL OF YARNS, THERE ARE CONTROL DEVICES FOR STOPPING THE MACHINE WHEN THE YARN BREAKS, TO ENSURE THE MACHINE WILL STOP WHEN THE YARN BREAKS
WARPING SPEED: UP TO 350 METERS PER MINUTE
REMOTE CONTROL TO START AND STOP MACHINE AUTOMATICALLY, AVAILABLE DISTANCE 20M
AVAILABLE WARP ROLL: Ø300mm TO 410mm, INSIDE WARP BEAM LENGTH IS 255mm TO 260mm, IT CAN BE MADE ON CUSTOMERS’ DIFFERENT REQUESTS
MOTOR POWER: 1.5KW
ONE WARPING MACHINE CAN WORK FOR 20 BANDAGE WEAVING MACHINES
QUANTITY: 1
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S-1177 HIGH SPEED BRAIDED ROPE MAKING MACHINES-1177 HIGH SPEED BRAIDED ROPE MAKING MACHINE
HIGH SPEED BRAIDED ROPE MAKING MACHINE
IT IS WIDELY USED FOR ALL KINDS OF BRAIDED ROPE WITH 8 STRAND
12 STRANDS
16 STRANDS
24 STRANDS
32 STRANDS
AND 48 STRANDS ETC.
THIS MACHINE ADOPT STEPLESS FREQUENCY CONVERTER
THE MACHINE WILL AUTOMATIC STOP
WHEN THE YARN IS BROKEN OR RUN OFF
SPECIAL TREATMENT WILL BE DONE FOR THE WORKING SURFACE
AND KEY PARTS OF THE MACHINEQUANTITY: 1
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