M-4009 FORMALDEHYDE PLANT & SYSTEMS -90,000 TON PER YEAR
REFERENCE NUMBER: M-4009
FORMALDEHYDE PLANT & SYSTEMS -90,000 TON PER YEAR
90,000 TON/YEAR
(200 MILLION LBS/YR @ 37% CONCENTRATION)
SHUT DOWN: SPRING 2010
PLANT PRODUCES A 37% AND A 50% FORMALDEHYDE SOLUTION BY PARTIAL OXIDATION AND DEHYDROGENATION OF METHANOL.
RAW MATERIALS:
METHANOL
SILVER CATALYST
ORIGINAL PLANT EQUIPPED WITH:
MONSANTO PROCESS
(2) CONVERTERS AND ASSOCIATED EQUIPMENT, ABSORBER AND DISTILLATION COLUMN
MODIFICATIONS:
ADDED 3RD CONVERTER FOR CAPACITY IMPROVEMENTS
METHANOL VENTS SCRUBBER ADDED
WASTE HEAT BOILER ADDED
INSTALLED A DCS ON THE REACTOR SECTION (2006)
PRODUCT SPECIFICATIONS:
CLEAR AQUEOUS SOLUTIONS OF:
50U: 50.0 - 50.45% FA, <1.05% MEOH, <0.055% FORMIC ACID
37U: 37.0 - 37.3% FA, <1.05% MEOH, <0.035% FORMIC ACID
37M: 37.0 - 37.5% FA, 9 - 13% MEOH
OTHER CONCENTRATIONS AS REQUIRED UP TO 50% BOTH INHIBITED AND UNINHIBITED
CONTACT IPP FOR A COMPLETE PROCESS DESCRIPTION AND FLOW DIAGRAM
COMPLETE DOCUMENTATION AVAILABLE
FORMALDEHYDE PROCESS UNITS FOR SALE
(MAJOR UNITS ONLY. CONTACT IPP FOR A COMPLETE LIST)
2.9 - 20 MM BTU/HR JOHN ZINK THERMAL OXIDIZER SYSTEM
DESIGNED TO INCINERATE TWO SOLVENT LADEN GAS STREAMS USING A SMALL AMOUNT OF NATURAL GAS.
ONE SMALL SOLVENT GAS STREAM WITH A FLOW OF 120 - 320 SCFM, THE OTHER LARGER OFF GAS STREAM OF 8,200 - 17,500 LBS/HR.
GAS BURNER IS RATED FOR 2.9 - 20 MM BTU/HR (INSTALLED NEW IN 2006)
THE WASTE HEAT BOILER PORTION GENERATES STEAM AT 25,000 LBS/HR WITH A PRESSURE OF 75 PSIG (NORMAL) UP TO 125 PSIG (DESIGN).
THE UNIT USES STAGED BURNER TECHNOLOGY TO REDUCE OR ELIMINATE NOX.
CONTACT IPP FOR A MAJOR LIST OF COMPONENTS
DISTILLATION COLUMN SYSTEM
13,000 LBS/HR LIGHT ALDEHYDES AND LIGHT ALCOHOL DISTILLATION
COMPLETE SYSTEM INCLUDES:
72" DIA. X 75' 316LSS BUEHLER-MORRIS DISTILLATION TRAY COLUMN
(2) SS SHELL AND TUBE HEAT EXCHANGERS
2,889 SQ. FT. 304SS, 1,090 SQ. FT. 316SS
(2) 316SS PLATE AND FRAME HEAT EXCHANGERS
478.35 SQ. FT., 73.2 SQ. FT.
(3) PUMPS
241 LBS/HR TO 13,000 LBS/HR
BEPEX BRIQUETTER SYSTEM
MODEL 300 MS28
SKID MOUNTED
2.5" DIA.
3,000 PSI MAX. OPERATING PRESSURE
22 RPM ROLL SPEED
INCLUDES 300 HP SIEMENS AC MOTOR, FOOTE JONES GEARBOX AND FEED HOPPER
316SS 3-EFFECT BUFLOVAK-BLAW KNOX EVAPORATION SYSTEM
36,900 LBS/HR (16,000 KG/HR)
FIRST EFFECT: 1,480 SQ. FT.
SECOND AND THIRD EFFECT: 2,950 SQ. FT.
INCLUDES (3) VAPOR BODIES WITH 1,900 GALLON CAPACITY, (3) STEAM CHESTS AND (2) OVERHEAD CONDENSERS (1,728 SQ. FT AND 1,605 SQ. FT.)
304SS STRUTHERS WELLS "KRYSTAL" CRYSTALLIZER SYSTEM
7' DIA. X 60" WITH 9' CONE BOTTOM
THIS UNIT WILL EVAPORATE APPROXIMATELY 4,400 LBS/HR OF H2O (5 LBS PER SQ. FT. SURFACE AREA OF HEATER)
INCLUDES COMPLETE ACCESSORY PACKAGE: VAPORIZER AND SUSPENSION CONTAINER, STEAM CHEST HEATER, 4,000 GALLON 347SS TANK, LIGHTNIN RIGHT ANGLE MIXER, ELBOW PUMP, OVERHEADS CONDENSER AND HYPULSE FILTER
25,400 CFM 321SS FULLER FLUIDIZED BED DRYER
12' DIA. CHAMBER
1,555 CU. FT. DRYING CHAMBER CAPACITY
DESIGNED TO DRY 8,560 LBS/HR OF PELLETS (@ 15% MOISTURE) WITH A DENSITY OF 40 LBS/CU. FT.
114,240 LBS/HR AIR FLOW
1,325,000 BTU/HR HEAT TRANSFER
INCLUDES (3) HEATING COILS (40 PSI STEAM) FOR UNDER BED HEATING
In stock
SKU
M-4009
REFERENCE NUMBER: M-4009
FORMALDEHYDE PLANT & SYSTEMS -90,000 TON PER YEAR
90,000 TON/YEAR
(200 MILLION LBS/YR @ 37% CONCENTRATION)
SHUT DOWN: SPRING 2010
PLANT PRODUCES A 37% AND A 50% FORMALDEHYDE SOLUTION BY PARTIAL OXIDATION AND DEHYDROGENATION OF METHANOL.
RAW MATERIALS:
METHANOL
SILVER CATALYST
ORIGINAL PLANT EQUIPPED WITH:
MONSANTO PROCESS
(2) CONVERTERS AND ASSOCIATED EQUIPMENT, ABSORBER AND DISTILLATION COLUMN
MODIFICATIONS:
ADDED 3RD CONVERTER FOR CAPACITY IMPROVEMENTS
METHANOL VENTS SCRUBBER ADDED
WASTE HEAT BOILER ADDED
INSTALLED A DCS ON THE REACTOR SECTION (2006)
PRODUCT SPECIFICATIONS:
CLEAR AQUEOUS SOLUTIONS OF:
50U: 50.0 - 50.45% FA, <1.05% MEOH, <0.055% FORMIC ACID
37U: 37.0 - 37.3% FA, <1.05% MEOH, <0.035% FORMIC ACID
37M: 37.0 - 37.5% FA, 9 - 13% MEOH
OTHER CONCENTRATIONS AS REQUIRED UP TO 50% BOTH INHIBITED AND UNINHIBITED
CONTACT IPP FOR A COMPLETE PROCESS DESCRIPTION AND FLOW DIAGRAM
COMPLETE DOCUMENTATION AVAILABLE
FORMALDEHYDE PROCESS UNITS FOR SALE
(MAJOR UNITS ONLY. CONTACT IPP FOR A COMPLETE LIST)
2.9 - 20 MM BTU/HR JOHN ZINK THERMAL OXIDIZER SYSTEM
DESIGNED TO INCINERATE TWO SOLVENT LADEN GAS STREAMS USING A SMALL AMOUNT OF NATURAL GAS.
ONE SMALL SOLVENT GAS STREAM WITH A FLOW OF 120 - 320 SCFM, THE OTHER LARGER OFF GAS STREAM OF 8,200 - 17,500 LBS/HR.
GAS BURNER IS RATED FOR 2.9 - 20 MM BTU/HR (INSTALLED NEW IN 2006)
THE WASTE HEAT BOILER PORTION GENERATES STEAM AT 25,000 LBS/HR WITH A PRESSURE OF 75 PSIG (NORMAL) UP TO 125 PSIG (DESIGN).
THE UNIT USES STAGED BURNER TECHNOLOGY TO REDUCE OR ELIMINATE NOX.
CONTACT IPP FOR A MAJOR LIST OF COMPONENTS
DISTILLATION COLUMN SYSTEM
13,000 LBS/HR LIGHT ALDEHYDES AND LIGHT ALCOHOL DISTILLATION
COMPLETE SYSTEM INCLUDES:
72" DIA. X 75' 316LSS BUEHLER-MORRIS DISTILLATION TRAY COLUMN
(2) SS SHELL AND TUBE HEAT EXCHANGERS
2,889 SQ. FT. 304SS, 1,090 SQ. FT. 316SS
(2) 316SS PLATE AND FRAME HEAT EXCHANGERS
478.35 SQ. FT., 73.2 SQ. FT.
(3) PUMPS
241 LBS/HR TO 13,000 LBS/HR
BEPEX BRIQUETTER SYSTEM
MODEL 300 MS28
SKID MOUNTED
2.5" DIA.
3,000 PSI MAX. OPERATING PRESSURE
22 RPM ROLL SPEED
INCLUDES 300 HP SIEMENS AC MOTOR, FOOTE JONES GEARBOX AND FEED HOPPER
316SS 3-EFFECT BUFLOVAK-BLAW KNOX EVAPORATION SYSTEM
36,900 LBS/HR (16,000 KG/HR)
FIRST EFFECT: 1,480 SQ. FT.
SECOND AND THIRD EFFECT: 2,950 SQ. FT.
INCLUDES (3) VAPOR BODIES WITH 1,900 GALLON CAPACITY, (3) STEAM CHESTS AND (2) OVERHEAD CONDENSERS (1,728 SQ. FT AND 1,605 SQ. FT.)
304SS STRUTHERS WELLS "KRYSTAL" CRYSTALLIZER SYSTEM
7' DIA. X 60" WITH 9' CONE BOTTOM
THIS UNIT WILL EVAPORATE APPROXIMATELY 4,400 LBS/HR OF H2O (5 LBS PER SQ. FT. SURFACE AREA OF HEATER)
INCLUDES COMPLETE ACCESSORY PACKAGE: VAPORIZER AND SUSPENSION CONTAINER, STEAM CHEST HEATER, 4,000 GALLON 347SS TANK, LIGHTNIN RIGHT ANGLE MIXER, ELBOW PUMP, OVERHEADS CONDENSER AND HYPULSE FILTER
25,400 CFM 321SS FULLER FLUIDIZED BED DRYER
12' DIA. CHAMBER
1,555 CU. FT. DRYING CHAMBER CAPACITY
DESIGNED TO DRY 8,560 LBS/HR OF PELLETS (@ 15% MOISTURE) WITH A DENSITY OF 40 LBS/CU. FT.
114,240 LBS/HR AIR FLOW
1,325,000 BTU/HR HEAT TRANSFER
INCLUDES (3) HEATING COILS (40 PSI STEAM) FOR UNDER BED HEATING
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