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REFERENCE  NUMBER:  G-0784

RIETER FDY  EXTRUSION EQUIPMENT FOR POLYPROPYLENE YEAR 1996/98

 

1. Machine m26/39:

Year 1996

For 1 fdy spinning line with 2+4 positions, each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  800 mm

Spinning pump capacity:  4x10 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  670 mm

Quench length:  1700 mm

Number of spin-finish pumps per position:  1

Capacity of spin-finish pump:  4x0.05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

Extruder for 4 positions Year 1998:

 

1 extruder type e1. 105-30m:

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  105 mm

-l/d ratio:  30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 58 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 95kw

-extruder frame

 

1 extruder measuring head, dowtherm vapour heated

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

Extruder for 2 positions Year 1998:

1 extruder type e1. 60-30

-nominal extruder capacity:  max 275 kg/h for pp

-operational extruder capacity:  max 248 kg/h for pp

-screw diameter:  60 mm

-l/d ratio:  30

-barrel with

                electrical ceramic heaters

                6 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 17 kw

                inlet zone, water cooled

                insulation

-screw nitrited with maddock mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated year 1998

-measuring head comprising:

                insulation

Double pt100, one each for melt and dowtherm vapour temperature

                                pressure sensors for melt pressure

                burst disc for power switch-off at overpressure.

 

1 melt distribution system, dowtherm vapour heated

-melt distribution system comprising

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam year 1998

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 25 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled level gauge

- vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

-max pressure in the spinpack:  350 bar

-design temperature:  320 °c

-spinneret outside dimensions:  95 mm

-bottom loading design

-bayonet locking, insert and tighten by turning 90°

-self sealing system

-sand or metal powder filtration, 3 cm filling depth

-wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 6 ccm/rev

Each spin pump system comprising

Individual drive motor with flange connection to the reduction gear

Hollow gear shaft for installation of spin pump shaft

Shaft with shear pin protection

Reduction ratio 1:80

Pump speed:  8-30 rev/min

Motor type:  synchronous ac-motor

Rated power:  500w at 50 cps

 

Quench air cabinets bsk 670/1700:

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                4 spin finish application nozzles

                1 yarn cutter / aspirator unit

                1 spin finish pump

                4 centring yarn guides

                4 intermingling units

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls year 1998:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speed range:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60 hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ±0.2 mm

Tube outside diameter:  106 ±0.4 mm

Tube length:  225 ±0.5 mm

 

Oil-mist lubrication unit:

Compressed air distribution station

Mobile aspirator guns with hoses

Electrical control equipment

-for electrical power

                general:  3 x 380v/50hz plus ground wire

                euro-standard:  3x400v 50 or 60hz plus ground wire

                maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation:  ±2%

 

Process control system (cif):

                fully integrated control system to control and monitor the entire spinning line.

                the central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control year 1998:

 

Spinning section:

Speed adjustment for the extruder motor is done via a dc-convertor

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor. While current flows, a voltage is inducted into the

Rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

2. Machines m27/ 28 / 30 year 1998:

For 3 fdy spinning lines each with 2 positions, and each position with 4 ends

Product:  fdy-yarn on bobbins

Raw material:  pp, dried filament grade chips

Yarn count range:  150 – 400 dtex

Winder speed for target:  4000 m/min

 

Machine technical data:

Position gauge:  1000 mm

Spinning pump capacity:  4x7.5 ccm/rev

Spinneret size diameter:  95 mm

Quench width:  470 mm

Quench length:  1200 mm

Number of spin-finish pumps per position:  2

Capacity of spin-finish pump:  4x0.16 ccm/rev + 4x0,05 ccm/rev

Number of winders/position:  1

Type of winder:  riemat a6-094

Number of packages/winder:  4

Maximum package diameter:  420 mm

Package stroke:  190 mm

Package weight at 280 mm package diameter:  approx. 6.2 kg

 

Detailed technical specifications:

 

1 extruder type e1. 60-30m

-nominal extruder capacity:  max 80 kg/h for pp

-screw diameter:  65 mm

-l/d ratio: 30

-barrel with:

                electrical ceramic heaters

                7 heating zones, each zone equipped with one 2xpt100

                heating zone capacity approx. 22 kw

                inlet zone, water cooled

                nozzle for nitrogen purge

                insulation

-screw with torpedo mixing head

-reduction gear, including belt transmission to motor

-dc motor, rated power approx. 22kw

-extruder frame

 

1 extruder measuring head, electrically heated:

-measuring head comprising:

                coarse filter

                insulation

-double pt100, one each for melt and dowtherm vapour temperature

-pressure sensors for melt pressure, one in front and one behind the coarse filter

 

1 melt distribution system, dowtherm vapour heated:

Melt distribution system comprising:

                main product pipe between extruder, measuring head and melt distributor.

 

1 riebeam bottom loading spinning beam:

-beam comprising:

                welded-in pump blocks with bolted pump adapter plate

                silumin insulation blocks

                melt distribution pipes with polished inner surfaces

                efficient vapour heating on all sides of spin pumps

                optimized heat condustion to the spinnerets

                1 freezing valve upstream of each spinpump

                2 pressure sensors for measuring the melt pressure in front and behind the spinpump

                (2 per line)

                heating box, completely insulated

                heating by dowtherm vapour

                1 double pt100 for measuring and controlling the heating box temperature

Designed as follows:

-bottom loading of rieter quickfit spinpacks

-design temperature 320°c

-maximum allowable working pressure: 300 bar for melt pipe and 2.57 bar for jacket

 

Dowtherm evaporator and components for heating system:

-electrically heated, total capacity approx 18 kw

-shut-off valves

-drainage valves

-dry protection sensor

-magnetic controlled

-level gauge

-vent system on top of measuring head.

 

Poy spin packs, type rieter quickfit:

Max pressure in the spinpack:  350 bar

Design temperature:  320 °c

Spinneret outside dimensions:  95 mm

Bottom loading design

Bayonet locking, insert and tighten by turning 90°

Self sealing system

Sand or metal powder filtration, 3 cm filling depth

Wire mesh filters

 

Spin pumps with motors and gears:

Gear pumps, 4-fold

Capacity 4 x 7.5 ccm/rev

Each spin pump system comprising

                individual drive motor with flange connection to the reduction gear

                hollow gear shaft for installation of spin pump shaft

                shaft with shear pin protection

                reduction ratio:  1:80

                pump speed:  8-30 rev/min

                motor type:  synchronous ac-motor

                rated power:  500w at 50 cps

 

Quench air cabinets bsk 470/1200

Each cabinet comprising:

-rigid cabinet made from welded sheet metal, painted, side walls made from alu sheet metal

-air rectifier consisting of different layers of perforated metal sheets, rectifiers removable to the front for cleaning.

-1 perforated hinged door

-air inlet duct flanged with counter flange, comprising air flow regulating flaps

-interfloor filament duct, length 2000 mm

-alu chutes for start-up

-nozzles for connection of differential pressure gauge.

 

Spinning vapour exhausts:

-exhaust hood per spinning position for removal of spinning vapour

-hood designed as follows:

                made from stainless steel

                air flow regulation flap

                hood removable for cleaning

 

Take-up frames, type riedraw 1:

Welded steel frame, housing all drawrolls, compressed air supply pipes for the aspirator units and the yarn waste pipes within the fdy take-up unit.

Per position:

                4 inlet yarn guides

                2 spin finish application nozzles per end

                1 yarn cutter / aspirator unit

                2 spin finish pump

                4 centring yarn guides

                4 pre-intermingling jets

                4 intermingling units

                1 additional operator panel between duo1 and duo 2.

                rolls as described further

                1 automatic winder riemat a6-094

 

Drawrolls:

Mono 1 with 1 rievap 32 dual shell drawroll, type j7/32-40, ot40

Speedrange:  750 to 4000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

And 1 bearing separator roll, type srd60

Hard chromium plated

 

Duo 1 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 2 with 2 rievap 32 dual shell drawroll, type j7/32-60, ot40

Speedrange:  1000 to 6000 mpm

Roll diameter:  190 mm

Working width:  250 mm

Temperature range:  45-250°c

 

Duo 3 with 2 cold draw roll units each type j7/45-55

Speedrange:  1800 to 5500 mpm

Roll diameter:  150 mm

Working width:  180 mm

 

Automatic and wasteless winder riemat a6-094:

Spindle driven

Number of ends per winder:  4 ends

Yarn count range:  15 to 1000 dtex

Take up speed:  2500 to 5500 m/min

Chuck length:  900 mm

 

190 mm stroke, 420 mm outside package diameter

Package volume:  24.7 dm³

Tube bore:  94 ± 0.2 mm

Tube outside diameter:  106 ± 0.4 mm

Tube length:  225 ± 0.5 mm

 

Compressed air distribution station:

Mobile aspirator guns with hoses

Electrical control equipment

For electrical power

                general : 3 x 380v/50hz plus ground wire

Euro-standard: 3x400v 50 or 60hz plus ground wire

Maximum voltage variation ±10% measured at terminals of cabinets

                maximum frequency variation: ±2%

 

Process control system (cif):

Fully integrated control system to control and monitor the entire spinning line.

The central monitoring unit si linked to the plc of the spinning section and the plcs of each spinning position.

 

Drive and heater control:

Spinning section.

Speed adjustment for the extruder motor is done via a dc-convertor.

To achieve a constant pressure at the extruder outlet, the output of the pressure controller is transmitted to the dc-converter to adjust the extruder speed.

The feedback of the actual extruder speed is done by a tacho generator mounted on the extruder motor.

One common frequency inverter supplies the synchronous ac motors for the spin pumps.

According to process conditions, the plc transmits the setpoint to the inverter.

All motors are equipped with an overload protection.

Solid state relays heat each extruder zone and spinning beam.

Each extruder zone and the spinning beam represent an independent control loop.

 

Take-up section:

The inverter unit is a processor-controlled static frequency inverter for powering the 3-phase motors.

All inverter units in a position cabinet are supplied with approx 570v dc from a common rectifier.

 

Heating system:

The heating unit rhu is processor-controlled.

The power supply is taken straight from 3-phase 380/400v which powers the cabinet.

The inductor is fitted inside the draw roll.

The rhu switches the current on and off in this inductor.

While current flows, a voltage is inducted into the rotating draw roll.

This sets up a short-circuit current in the draw roll, thereby heating the roll unit.

 

HOURLY PRODUCTION:

FOR 150 DENIER @ 3500 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 3.5 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 14 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 28 KG/HOUR AND M39 = 56 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 28 KG/HOUR EACH.

(AS PER OUR PEOPLE AT THE EXTRUSION PLANT, THEY WERE RUNNING TRIALS TO PRODUCE THE 150 DENIER @ 4000 MPM WINDER SPEED)

 

FOR 300 DENIER @ 3600 MPM WINDER SPEED, THE HOURLY PRODUCTION IS 7.2 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 28.8 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 57.6 KG/HOUR AND M39 = 115.2 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 57.6 KG/HOUR EACH.

 

FOR 600 DENIER @ 2200 MPM WINDER SPEED, (SPEED LIMITATION DUE TO EXTRUDER CAPACITY) THE HOURLY PRODUCTION IS 8.8 KG/BOBBIN.

AS THERE IS 4 ENDS PER POSITION, THIS MEANS 35.2 KG/HOUR/POSITION

M26/39 ARE OF 2 + 4 POSITIONS; HENCE M26 = 70.4 KG/HOUR AND M39 = 140.8 KG/HOUR

M27/28/30 ARE OF 2 POSITIONS EACH, HENCE 70.4 KG/HOUR EACH.

 

MACHINE HAS BEEN PARTIALLY DISASSEMBLED (EXTRUDERS AND SPINBEAMS HAVE BEEN TAKEN DOWN TO GROUNDFLOOR) REST OF THE EQUIPMENT STILL TO BE DISASSEMBLED

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REFERENCE NUMBER: G-6565 CIRCULAR KNITTING MACHINES MAKER MODEL DIAMETER GAUGE FEEDS TYPE OILER VENTILATION 1 MAYER & CIE INOVIT II 30" 18 48 DOUBLE JERSEY BOY ELECTRIC 2 MAYER & CIE INOVIT II 30" 18 48 DOUBLE JERSEY BOY ELECTRIC 3 MAYER & CIE INOVIT II 30" 18 48 DOUBLE JERSEY BOY ELECTRIC 4 MAYER & CIE INOVIT II 30" 18 48 DOUBLE JERSEY BOY ELECTRIC 5 MAYER & CIE FHG 30" 14 60 DOUBLE JERSEY BOY ELECTRIC 6 MAYER & CIE FHG 30" 18 60 DOUBLE JERSEY BOY ELECTRIC 7 MAYER & CIE FHG 30" 18 60 DOUBLE JERSEY BOY ELECTRIC 8 MAYER & CIE OV 64 II 30" 18 64 DOUBLE JERSEY BOY ELECTRIC 9 MAYER & CIE IHLG 30" 18 84 RIB/INTERLOCK BOY ELECTRIC 10 MAYER & CIE INOVIT II 30" 28 48 DOUBLE JERSEY BOY ELECTRIC 11 MAYER & CIE IHLG 30" 28 84 RIB/INTERLOCK UNIWAVE ELECTRIC 12 MAYER & CIE MN-PF 30" 20 44 SINGLE JERSEY (TOWEL) BOY ELECTRIC 13 MAYER & CIE MN-PF 30" 20 44 SINGLE JERSEY (TOWEL) BOY ELECTRIC 14 MAYER & CIE MHP 30" 20 60 SINGLE JERSEY (VANIZE) UNIWAVE FANS 15 MAYER & CIE M2/JR36 PILOTELLI CONVERSION 30" 8 36 SINGLE JERSEY (MINI JACQUARD, PATTERN WHEELS) BOY FANS 49/85 16 MAYER & CIE MN-PF 30" 20 44 SINGLE JERSEY (TOWEL) FANS 17 PILOTELLI JVCE 2 34" 20 102 LYCRA SINGLE JERSEY PULSONIC ELECTRIC MO3931037 18 PILOTELLI JVCE 2 34" 28 102 LYCRA SINGLE JERSEY PULSONIC ELECTRIC MO3931016 19 PILOTELLI JVCE 2 34" 20/28 102 LYCRA SINGLE JERSEY PULSONIC ELECTRIC MO392884 20 PILOTELLI JVCE 2 34" 20/28 102 LYCRA SINGLE JERSEY PULSONIC ELECTRIC MO392878 21 PILOTELLI JVC 30" 20/28 90 SINGLE JERSEY PULSONIC ELECTRIC 22 PILOTELLI JVCE 30" 28 90 LYCRA SINGLE JERSEY PULSONIC ELECTRIC MO189432 23 PILOTELLI JVCE 30" 28 90 SINGLE JERSEY PULSONIC ELECTRIC 24 ORIZIO JRS/ PILOTELLI CONVERSION J90 30" 28 90 4-TRACKS AIR 25 MAYER & CIE JP78 PILOTELLI CONVERSION 26" 28 90 SINGLE JERSEY ELECTRIC 26 ORIZIO JOHN 30" 20 96 SINGLE JERSEY (3-CLONES) UNIWAVE ELECTRIC 27 ORIZIO FA 30" 20 90 SINGLE JERSEY AIR 28 ORIZIO JRS/ JP90 PILOTELLI CONVERSION 30" 28/10 90/45 SINGLE JERSEY BOY AIR 29 ORIZIO JRS/ JP90 PILOTELLI CONVERSION 30" 28 90 SINGLE JERSEY BOY ELECTRIC 48/85 30 ORIZIO RDM/2 30" 24 72 SINGLE JERSEY (MINI JACQUARD, PATTERN WHEELS) UNIWAVE ELECTRIC 31 MONARCH RX-DF3 30" 20 90 SINGLE JERSEY (3-CLONES) UNIWAVE ELECTRIC E8630479 32 MONARCH FXC-3S 30" 20 90 SINGLE JERSEY UNIWAVE ELECTRIC 33 MONARCH FXC-3S 30" 28 90 SINGLE JERSEY UNIWAVE ELECTRIC 34 CAMBER H3F 30" 26 90 SINGLE JERSEY HOSIERY - ALL OUR CIRCULAR KNITTING MACHINES HAVE NEEDLES BY GROZ-BECKERT. THE PILOTELLI CONVERSIONS ARE IN THE BODY OF ORIZIO, AND MAYER & CIE. MACHINES. THERE ARE MANY MORE SPARE PARTS, CYLINDERS, NEEDLES, FEEDERS, CREELS, ETC., WHICH ARE INCLUDED. Learn More

REFERENCE NUMBER: K-8416

G1 TONELLO 330 "CENTRIFUGING" INDUSTRIAL WASHING MACHINE-USED

 

G1 TONELLO 330

“CENTRIFUGING” INDUSTRIAL WASHING MACHINE

FRONTAL TYPE

FOR CHEMICAL “STONE WASH”

CAPACITY LIT. 3.300

MOD. TONELLO G1 330

GENERAL DESCRIPTION:

TONELLO G1 IS A MACHINE WITH HIGH-SPEED HYDRO-EXTRACTION (600 R.P.M.) AND IT IS EQUIPPED WITH AUTOMATIC SELF-BALANCING SYSTEM

TONELLO G1 IS SUPPLIED WITH “SETTABLE INVERTER”

ROTATION SPEED FROM 0 TO 55 R.P.M

ALSO SETTING THE CENTRIFUGING SPEED FROM 0 TO 600 R.P.M.

WITH TIME OF CENTRIFUGE PROGRAMMABLE BY INDUSTRIAL PC

THE ACCESS MAIN DOOR TO THE DRUM IS VERY WIDE, IN ORDER TO EASY GARMENTS LOADING AND UNLOADING OPERATION

OPENING AND CLOSING ARE PNEUMATIC

DOUBLE TILTING SYSTEM FOR GARMENTS LOADING AND UNLOADING

DRIVING SYSTEM IS SITUATED ON THE UPPER PART OF THE MACHINE

WITH PROPER MATERIAL AND MOTORS SUITABLE TO WORK AT LOW AND HIGH R.P.M.

1 TANK FOR THE PREPARATION OF AUXILIARY PRODUCTS WITH CAPACITY OF LITTERS 180 EQUIPPED WITH ELECTRO-PUMP AND PNEUMATIC VALVES FOR THE SENT ONE

THE DRAINAGE IN DRAIN AND AUTOMATIC RINSES N° 2 WATER INLETS COMPLETE WITH PNEUMATIC VALVE- MECHANICAL WATER-COUNTER DIRECT HEATING AND COOLING SYSTEM

AUTOMATION WITH MICROPROCESSOR

 

TECHNICAL DATA TONELLO G1 330

DRUM DIMESION                           

-DRUM HOLING SHEET                                   mm                        4

THICKNESS         

-DIAMETER                                                   MM                       1900

-DEPTH                                                        MM                       1150

-VOLUME                                                      LT.                       3300

-DOOR DIAMETER                                           MM                       1020

-MAXIMUM LOADING                                        KG.                      120/130

CAPACITY           

BASKET SPIN SPEED                                        RPM                      0-600

DIRECT STEAM CONNECTION                               Ø                        1" 1/4

WATER INLET CONNECTION                                 Ø                        2 x 2

COMPRESSED AIR INLET                                     Ø                        1/4"

CONNECTION   

STEAM IN MAXIMUM PRESSUREBAR                      BAR                       6

WATER IN MAXIMUM PRESSURE                           BAR                       4

COMPRESSED AIR IN MAXIMUM                           BAR                       8

PRESSURE          

POWER INSTALLED                                           KW                        22

3-PHASE VOLTAGE                                           VOLT/HZ                 400/50

PRODUCTS TANK Ø 240 H 400                             LT.                         80

TANK RINSING VALVE                                         Ø                         1/2"

MACHINE SIZE                  

-WIDTH                                                          MM                        2500

-WIDTH WITH ELECTRICAL PANEL                         MM                        2980

-DEPTH                                                           MM                        2710

-HEIGHT                                                          MM                        3000

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REFERENCE NUMBER: M-5222 (131332SBNK12UF) L EH-WHA PLATINUM OIL STENTER YEAR 2008 WIDTH 3400mm USED EH-WHA OIL STENTER YEAR 2008 MODEL PLATINUM 10 CHAMBERS QUANTITY AVAILABLE: 1 Learn More

REFERENCE NUMBER: F-1430

FEATHER FILLING MACHINE MODEL SR-180

 

PRODUCT FEATURES

•              FULLY ENCLOSED DESIGN TO KEEP SURROUNDINGS CLEAN AND TO SAVE MATERIAL

•              AUTOMATIC WEIGHING WITH ACCURATE LOAD CELL TO ENSURE PRODUCTION QUALITY

•              FILLING TIME IS 2 TO 5 SECONDS

•              NICE DESIGN SUITABLE FOR ALL KINDS OF FABRIC

•              CE CERTIFICATE

 

•              TYPE : SR-180/280/380/480

•              DIMENSION: 1200 x 1500 x 2000MM

•              VOLTAGE: 200/380/415V 50/60HZ 3PHASE

•              POWER: 2.2 KW

•              FILLING RANGE: 0.5-10 /1-50 G, DEPENDING ON THE MATERIAL

•              ACCURACY: ±0.2G/±0.5G

•              AIR PRESSURE: 0.5-0.8MPA

•              THE COMPUTERIZED DOWN & FEATHER WEIGHING FILLING MACHINE IS MAINLY USED TO FILL JACKETS, SLEEPING BAGS, CUSHIONS, PILLOWS, PADS, COMFORTERS ETC WITH A COMPUTERIZED WEIGHING SYSTEM.

•              TWO HOPPER-SYSTEM FOR CONSTANT SUPPLY.

•              THE VACUUM FILLING FUNCTION DOES NOT HURT THE MATERIAL AND KEEPS THE ORIGINAL ELASTICITY AND SOFT HAND FEELING.

•              ACCURATE WEIGHING RESULTS; THE TOLERANCE IS WITHIN 0.2 TO

0.5 GRAM (DEPENDING ON THE RANGE OF MEASURE). IT CAN BE ADJUSTED ACCORDING TO THE PRODUCTION REQUIREMENT AND CHOOSE GROUP ERROR OR SINGLE PIECE ERROR FROM THE CONTROL PANEL

•              THE WHOLE LINE CAN BE HANDLED BY ONLY 1 OPERATOR BY VERY SIMPLE

OPERATION WHICH SAVES YOU A BIG AMOUNT OF LABOR COSTS.

•              ALL THE MATERIALS ARE INSIDE THE HOPPERS WITHOUT PRODUCING ANY DUST THAT AFFECTS THE WORKING AREA

•              KEY ELECTRICAL COMPONENTS IMPORTED

•              THE WHOLE LINE OPERATION IS CONTROLLED BY PLC SYSTEM

•              ACCORDING TO DIFFERENT QUANTITY AND QUALITY PRODUCTION REQUIREMENTS THE MACHINE CONTROL PANEL CAN BE SET UP FOR 100 GROUPS OF RECIPES AND EACH RECIPE CAN BE 50 SETS OF DIFFERENT WEIGHT VALUE FOR FILLING OPTIONS

•              THE AVERAGE FILLING TIME CAN BE 4 TO 10 SECONDS (DEPENDING ON THE ACCURACY) AND THE FILLING TIME CAN BE ADJUSTE

•              DIFFERENT REQUIREMENTS OF THE CUSTOMER CAN BE CONSIDERED BY OUR PROFESSIONAL ENGINEERS TO WORK ON OUR MACHINES SO THEY ARE SUITABLE FOR YOUR PARTICULAR NEEDS

 

•              MATERIAL HOPPER:        1200 x 1500 x 2000MM                               1PCS

•              WEIGHING SYSTEM:        1200 x 400 x 1000MM                  1PCS

•              FILLING TABLE :1200 x 550 x 1500                                            1PCS

•              PLC CONTROL SYSTEM AND CONTROL PANEL:                     1SETS

•              BLOWER:                                                                                             1PCS

•              PIPE SYSTEM

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REFERENCE NUMBER: M-1487 (660125KJH5RXM) CONTINUOUS WASHING LINE IN OPEN WIDTH FOR WOVEN FABRIC YEAR 2000 WIDTH 3600mm CONTINUOUS WASHING LINE IN OPEN WIDTH FOR WOVEN FABRIC MEZZERA BIANCO ROLLERS WIDTH: 3800 mm WORKING WIDTH: 3600 mm YEAR OF CONSTRUCTION: 2000 COMPOSED OF: - DOUBLE INTRODUCTION, FRAME MANUFACTURED IN PAINTED FE PROFILES , SLINGING BY ADJUSTABLE FLYWHEELS, 2 GROUPS OF WIDENING-CENTRING ROLLERS E+L KF20, FABRIC GUIDING ROLLERS IN AISI 316, DRAGGING CALANDER WITH 3 ROLLERS. - BY-PASS AND SYNCHRONIZATION BRIDGE COMPOSED OF : FRAME IN CARBON STEEL FE37, GROUP OF GUIDING ROLLERS IN STAINLESS STEEL COMPLETE WITH SELF-ALIGNED BEARINGS TO GUIDE THE FABRIC TO THE FOLLOWING SECTION . - ROLLER WASHING UNIT IN OPEN WIDTH , MOD. ACTIVA 30, WITH DOUBLE FABRIC DWELLING. - 5 INTERMEDIATE SQUEEZERS - SLAT WIDENING UNIT FOR DOUBLE ROW - SQUEEZING SYSTEM WITH : 2 ROLLERS COATED RUBBER/EBONITE, RUBBER HARDNESS 75-80 SHA, WORKING PRESSURE 3000 KG, A.C. MOTOR GEARBOX, INVERTER, PNEUMATIC DRIVE. - ROLLER WASHING UNIT IN OPEN WIDTH , MOD. ACTIVA 30, WITH DOUBLE FABRIC DWELLING. - 5 INTERMEDIATE SQUEEZERS - SLAT WIDENING UNIT FOR DOUBLE ROW - SQUEEZING SYSTEM WITH : 2 ROLLERS COATED RUBBER/EBONITE, RUBBER HARDNESS 75-80 SHA, WORKING PRESSURE 3000 KG, A.C. MOTOR GEARBOX, INVERTER, PNEUMATIC DRIVE. - ROLLER WASHING UNIT IN OPEN WIDTH, MOD. ACTIVA 20, WITH SIMPLE FABRIC DWELLING - INTERMEDIATE SEPARATOR FOR TANK SPLITTING - 5 INTERMEDIATE SQUEEZERS - SLAT WIDENING UNIT FOR DOUBLE ROW - DELIVERY GROUP WITH PNEUMATIC FOULARD OF 10 TON RUBBER/EBONITE, COMPLETE WITH BEARING FRAME AND PROTECTION CASING. RUBBER ROLLER WITH HIGH SQUEEZING EFFECT ROLLIN - SECOND DISCHARGING STACK - PUMP FOR THE BATH RECYCLING IN THE NEUTRALIZATION PART - PH-METER WITH DOSING PUMP TO NEUTRALIZE IN THE FIRST SECTION OF THE LAST TANK - BIG BATCHER, ADHERING TYPE, DRIVEN BY MOTOR WITH VARIABLE SPEED. - SLAT WIDENING UNIT FOR DOUBLE ROW - 2 DUCTING FOR THE WATER RECOVERY BETWEEN THE 2 WASHING UNITS IN OPEN WIDTH - 3 TEMPERATURE AUTOMATIC CONTROLS PER EACH WASHING UNIT - 4 SETS OF PROPORTIONAL VALVES WITH LITER COUNTER - COMPLETE MOTORIZATION OF THE LINE WITH MOTORS GROUP, ELECTRIC CONTROL CABINET AND SYNOPTICAL PANEL. - VERTICAL DRYER RAMALLUMIN COMPOSED OF 2 COLUMNS WITH 8 ROLLERS, IN ORDER TO DRY BOTH FACES OF THE FABRIC, FOR A TOTAL OF 16 DRYING ROLLERS. O MAX. WORKING WIDTH: 3600 mm. O MAX. MECHANICAL SPEED: 80 MT./MIN. O MAX. WEIGHT OF THE FABRIC, IN WIDTH 3400 mm 900 GR./LINEAR METER O FORESEEN WORKING SPEED WITH FABRIC W=3400mm W=850 GR. 40/45 MT./MIN. O FORESEEN WORKING SPEED WITH FABRIC W=3400 W=425 GR. 80 MT./MIN. O MODIFIED, AS FOLLOWS, WITH ADDITIONS OF : 2 COOLING ROLLERS, 1 SET OF ACCESSORIES FOR THE FEEDING AND RETURN OF THE COOLING WATER, SET OF COMPONENTS FOR THE CONTROL, 4 RETURN CYLINDERS, COMPENSATING GROUP ON THE INTRODUCTION SIDE, 3 SUCTIONING HOODS, 1 EXHAUSTER. Learn More

REFERENCE NUMBER: F-1429

down FILLING MACHINE MODEL SR-3

PRODUCT FEATURES

•             FULLY ENCLOSED DESIGN TO KEEP SURROUNDINGS CLEAN AND TO SAVE MATERIAL

•             AUTOMATIC WEIGHING WITH ACCURATE LOAD CELL TO ENSURE PRODUCTION QUALITY

•             FILLING TIME IS 2 TO 5 SECONDS

•             NICE DESIGN SUITABLE FOR ALL KINDS OF FABRIC

•             CE CERTIFICATE

 

•             TYPE : SR-3

•             DIMENSION: 3000 x 2500 x 2000MM

•             VOLTAGE: 200/380/415V 50/60HZ 3PHASE

•             POWER: 3.8 KW

•             FILLING RANGE: 2-100 G, DEPENDING ON THE MATERIAL

•             ACCURACY: ±0.2G

•             AIR PRESSURE: 0.5 TO 0.8MPA

•            THE DEVELOPED COMPUTERIZED DOWN & FEATHER WEIGHING FILLING MACHINE IS MAINLY USED TO FILL JACKETS, SLEEPING BAGS, CUSHIONS, PILLOWS, PADS, COMFORTERS ETC THAT ARE MADE WITH DOWN & FEATHER AND CONTROLLED BY A COMPUTERIZED WEIGHING SYSTEM.

•             THREE HOPPER-SYSTEM FOR CONSTANT SUPPLY

•             THE VACUUM FILLING FUNCTION THAT DOES NOT HURT THE MATERIAL AND KEEPS THE ORIGINAL ELASTICITY AND SOFT-HAND FEELING.

•             ACCURATE WEIGHING RESULTS; THE TOLERANCE IS WITHIN 0.2 GRAM. IT CAN BE ADJUSTED ACCORDING TO THE PRODUCTION REQUIREMENT BY CHOOSING GROUP ERROR OR SINGLE PIECE ERROR FROM THE CONTROL PANEL, SO THAT THE PRODUCTION QUALITY IS ASSURED AND MATERIAL WASTE IS CONTROLLED

•             THE WHOLE LINE CAN BE HANDLED BY ONE OPERATOR WITH VERY SIMPLE

OPERATION

•             ALL THE MATERIALS ARE INSIDE THE HOPPERS WITHOUT PRODUCING ANY DUST THAT AFFECTS THE WORKING AREA

•             KEY ELECTRICAL COMPONENTS ARE IMPORTED

•             THE WHOLE LINE OPERATION IS CONTROLLED BY PLC SYSTEM

•             ACCORDING TO DIFFERENT QUANTITY AND QUALITY PRODUCTION REQUIREMENTS THE MACHINE CONTROL PANEL CAN BE SET UP FOR 100 GROUPS OF RECIPES AND EACH RECIPE CAN BE 50 SETS OF DIFFERENT WEIGHT VALUE FOR FILLING OPTIONS, WHICH IS ENOUGH TO FILL DIFFERENT PARTS OF THE SAME PRODUCTION.

•             THE AVERAGE FILLING TIME CAN BE 4 TO 10 SECONDS (DEPENDING ON THE ACCURACY) AND THE FILLING TIME CAN BE ADJUSTED

•             THE CUSTOMER’S DIFFERENT REQUIREMENTS ARE CONSIDERED BY OUR PROFESSIONAL ENGINEERS SO THAT THE MACHINES ARE SUITABLE FOR YOUR PARTICULAR NEEDS

•             MATERIAL HOPPER: DIA.1200 x 2000MM               1PCS

•             WEIGHING SYSTEM: 1200 x 1000 x 1000MM         1PCS(3SETS)

•             FILLING TABLE :1200 x 550 x 1500                               1PCS

•             PLC CONTROL SYSTEM AND CONTROL PANEL:     1SETS

•             BLOWER:                                                                             3PCS

•             PIPE SYSTEM

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TT-6104 GRIBETZ NEW SPARE PARTS Learn More

YY-1366 BAG CLOSING MACHINE HEAD, INSTRUCTION MANUAL FOR OPENRATOR SAFETY: - THIS MANUAL BOOK CONTAINS INSTRUCTIONS AND PRECAUTIONS FOR USING THE BAG CLOSING MACHINE HEAD. BE SURE TO READ AND UNDERSTAND THE MANUAL BOOK BEFORE USING THE MACHINES. - KEEP THIS MANUAL BOOK NEAR THE SEWING MACHINE FOR REFERENCE. BE SURE TO ATTACH THIS MANUAL BOOK TO THE MACHINE WHEN LENDING OR TRANSFER IT TO ANOTHER PERSON OR COMPANY. - PLEASE CONTACT THIS MANUAL BOOK FROM US IF IT LOST. - THE CONTENTS OF THIS MANUAL BOOK ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE FOR IMPROVEMENT AND SAFETY PURPOSE. Learn More

TT-3596 SOLAR MARS 90, YEAR 2004 MARS 90 ENGINES ONLY ITEM 001 ENGINE ONE: EM132S-S5G00M0P MARS 90S VERSION: T-13000 TESTED AS T-12000 REPORTED HOURS: 24,700 SINCE LAST OH ITEM 002 ENGINE TWO: EM132S-S5G00M0P MARS 90S VERSION: T-13000 Learn More