E-4258 POLYESTER PACKING TAPE MACHINE (FROM RECYCLED PET SCRAP)

INVENTORY NUMBER:  E-4258

POLYESTER PACKING TAPE MACHINE (FROM RECYCLED PET SCRAP)

XDC TSE-65/32 PET

PRODUCTION CONDITION: NEW

1.  ELECTRICAL VOLTAGE:  380V/3P/50HZ OR AS PER CUSTOMER

2.  MATERIAL:  PET SCRAP

3.  MAX. EXTRUSION OUTPUT:  350KG PER HOUR

NOTE：PRODUCTION CAPACITY DEPENDS ON RAW MATERIAL AND OPERATION.

4.  SPECIFICATION：WIDTH OF TAPE 9 TO 24 mm, THICKNESS: 0.5 TO 1.2 mm

5.  LINE SPEED：80M/MIN

6.  CENTER HEIGHT OF EXTRUDER:  1000 mm

7.  OPERATION DIRECTION:  FROM RIGHT TO LEFT

8.  POWER REQUIREMENT:  212KW（APPROX. 127KW AT CONTINUOUS USAGE）

9.  COOLING RECYCLE:  ≤20℃ ≥0.3MPA ～2T/H

10.  AIR CONSUMPTION: 0.4 CUBIC METER PER MINUTE; PRESSURE ＞0.5MPA

II.  EQUIPMENT LIST:

1.  PARALLEL TWIN SCREW EXTRUDER WITH VENT

ONE SET

2.  HYDRAULIC FAST CHANGE SCREEN DEVICE

ONE SET

3.  MELT DOSE PUMP

ONE SET

4.  DIE FOR TWO TAPES

ONE SET

5.  HIGH PRESSURE STATIC CAST MACHINE

(WITH HIGH PRESSURE DEVICE, CHILLER EACH SET)

ONE SET

6.  THE FIRST 7 GODET STAND (PREHEATING)

ONE SET

7.  HOT AIR TENSION OVEN

ONE SET

8.  FIRST HAUL OFF  MACHINE

ONE SET

9.  SECOND 7-ROLL GODET STAND

ONE SET

10.  HOT AIR TENSION OVEN

ONE SET

11.  SECOND HAUL OFF MACHINE

ONE SET

12.  TENSION THERMAL FORMING MACHINE

ONE SET

13.  3-ROLL HAUL OFF MACHINE

ONE SET

14.  COOLING STAND

ONE SET

15.  BLOWING DEVICE

ONE SET

16.  3-ROLL HAUL OFF MACHINE

ONE SET

17.  4-POSITION WINDER

ONE SET

PRICE:  US$165,000.00 FOB YOUR NEAREST PORT

III.  FLOW PROCESS:

static device

raw material     extruder     fast change screen device    meter pump    mould for twin      cast film machine

mould temp. control machine                    mould temp. controller                      chiller

1^st preheat   infrared heating box   1st haul off   2^nd preheating device   2nd haul off   infrared heating box

thermal forming machine     3rd haul off machine     cooling trough    4th haul off machine      4-coil winder                                                Dehydrathen with blower

1.  PARALLEL TWIN SCREW EXHAUSTING EXTRUDER

1 SET

THE MIXED MATERIALS ENTER THE EXTRUDER’S HOPPER BY METERING FEEDING, AND THEN ENTER THE TWIN SCREW EXTRUDER. AFTER MELTING, EXHAUSTING, PLASTICIZATION AND EXTRUSION THEN TO THE POLYMER FILTER. THEN THE OUTPUT TO THE DIE HEAD, THE TAPE WILL BE EXTRUDED. PLC CONTROL SYSTEM WITH TOUCH SCREEN.

TECHNICAL PARAMETERS:  

MODEL OF THE EXTRUDER: TSE65/32

LENGTH/DIA RATIO: 32/1

SCREW DIA: 65 mm

MAX SPEED: 500 RPM

MOTOR POWER: 45KW

MAX EXTRUDING OUTPUT: 350KG/H

SPECIAL DESIGNED GEAR SYSTEM, WITH EXCELLENT MIXING. EFFECTIVE PLASTICIZATION AND GOOD EXHAUSTING SYSTEM; HIGH PRODUCTIVITY.

CONFIGURATION:

1) WATER COOLING AND OIL LUBRICATING SYSTEM:

METERING FEEDING, FREQUENCY CONTROL

HEATING ZONES FOR BARREL: 9 ZONES, 4-6 ZONE IN VACUUM ZONE

HEATING POWER: CLOSE 5KW TIMES 8; OPEN 4KW TIMES 2

2) VACUUM SYSTEM: WATER RING--ROOTS VACUUM PUMP ASSEMBLY, INCLUDING: PIPING, VALVES AND VACUUM TANK

AIR SUCTION SPEED: 70 LITERS PER SECOND

LIMIT PRESSURE:  25 PASCALS

POWER: 10KW

TARGET: EXHAUSTING THE MOISTURE AND MOLECULAR VAPOR, EXTRUDING THE MELTED POLYMER WITH NO AIR BUBBLES, NO POLYMER MATERIAL BACK FROM THE EXHAUSTING OUTLET.

2. HYDRAULIC CHANGING SCREEN DEVICE

1SET

HYDRAULIC CHANGING SCREEN DEVICE CAN AVOID WASTE POLYMER INTO HEAD DIE AND MOULD, NON STOP, LOW SPEED, NO LEAK.

A、HYDRAULIC FAST SCREEN CHANGING DEVICE

1 SET

B、HYDRAULIC STATION

MOTOR POWER:  2.2KW

1 SET    

3. MELT METERING PUMP

1 SET

HIGH TEMPERATURE MELT MASS METERING PUMP, WHICH CAN ACHIEVE HIGHLY ACCURATE POLYMER FEED, ENSURING CONTINUOUS STABLE DELIVERY OF POLYMER TO THE DIE.  MOTOR POWER 3KW

4. DIE FOR FOUR TAPES AT A TIME

MADE OF EXCELLENT MOULD STEEL.  LONG LIFE. CAN PRODUCE TWIN STRAP AT ONE TIME.

5. HIGH PRESSURE STATIC ELECTRICITY CAST FILM MACHINE

1 SET

HIGH PRESSURE STATIC ELECTRICITY CAST FILM STRETCHING, MADE UP OF HIGH PRESSURE STATIC ELECTRICITY ROLLER, SEPARATING ROLLER, HAULING &COOLING ROLLER AND CUTTING UNIT.

TEMPERATURE CONTROLLED BY THE WATER RECIRCULATION AND THREE DIMENSIONAL ADJUSTMENT.

INCLUDING HIGH PRESSURE STATIC DEVICE AND CHILLER (ONE SET)

MAIN TECHNIQUE PARAMETER

ROLLER:  800 mm DIAMTER

DRIVE MOTOR POWER:  0.55KW

SEPARATING ROLLER:  240 mm DIAMETER

DRIVE MOTOR POWER:  0.75KW

LINEAR VELOCITY:  30M/MIN

6. THE FIRST 7-ROLLER PRE-HEATING MACHINE

1 SET

MADE UP OF 7 GODET ROLLS. 3-AREA TEMPERATURE CONTROL. EQUIPPED WITH DIGITAL DISPLAY CONTROL METER. HIGH ACCURACY.

HEATING AND COOLING TIME: 1 TO 4S

OUTPUT POWER:  2000W/M2

PRE-HEATING ROLLER DIA:  240 mm DIAMETER

MOTOR POWER:  1.5KW

LINEAR VELOCITY:  0.3-27M/MIN

7. THERMO AIR HEATING OVEN FOR STRETCHING

1 SET

FOR HEATING TAPE PRECURSER (1^ST THERMO-STRETCHING) MADE OF STAINLESS STEEL,

HEATING POWER: 12KW

HEATING MODE:  BY RESISTORS

8. THE FIRST HAUL OFF MACHINE

1 SET

FOR HAULING &STRETCHING AFTER CAST FILM. MADE UP OF MOTOR, REDUCER, 7 HAUL OFF STEEL CYLINDERS AND DRIVE CHAINS.  EQUIPPED WITH CENTRAL CONTROL WATER STATION TO CONTROL THE TEMPERATURE OF THE HAUL OFF ROLLERS.

MOTOR POWER:  4KW

HAULING SPEED:  3-65M/MIN

NO OF HAUL OFF ROLLERS:  7 ROLLERS.

9. THE SECOND 7-ROLLER GODET STAND

1 SET

MADE UP OF 7 GODET ROLLS. 3-AREA TEMPERATURE CONTROL. EQUIPPED WITH DIGITAL DISPLAY CONTROL METER, SHORTEST HEATING AND COOLING TIME (1-4S). HIGH OUTPUT POWER (2000W/M²), H

DIAMETER OF PRE-HEATING ROLLS:  240 mm

MOTOR POWER:  1.5KW

LINEAR VELOCITY:  3-65M/MIN

10. THE SECOND THERMO AIR HEATING OVEN FOR STRETCHING

1 SET

FOR HEATING THE TAPE AFTER CALIBRATING, MADE OF STAINLESS STEEL.

HEATING POWER:  12KW

HEATING MODE:  BY RESISTOR

11. THE SECOND HAUL OFF MACHINE

1 SET

FOR THE 2^ND TIME OF HAUL OFF & STRETCHING AFTER THERMO AIR HEATING, MADE UP OF MOTOR, REDUCER, HAUL OFF ROLLERS AND DRIVE CHAINS. VARIABLE FREQUENCY SPEED CONTROL.

MOTOR POWER:  5.5KW

HAULING SPEED:  12-120M/MIN

HAULING OFF ROLLERS:  7 ROLLERS.

12. TENSION THERMO-FORMING DEVICE

1 SET

FOR RAPID THERMO-FORMING OF FINISHED TAPE, MADE OF STAINLESS STEEL.

LENGTH:  2000 mm

VALID LENGTH:  10M

HEATING POWER:  30KW

FAN POWER:  0.55KW

13. THE THIRD 3-ROLLER HAUL OFF MACHINE

1 SET

FOR THE 3^ND TIME OF HAULING & STRETCHING AFTER THERMO AIR HEATING, MADE UP OF MOTOR, REDUCER, HAULING ROLLERS AND DRIVING CHAINS. VARIABLE FREQUENCY SPEED CONTROL. EQUIPPED WITH CENTRAL WATER STATION FOR CONTROLLING THE TEMP.

NUMBER OF STEEL NUMBERS:  3 STEEL ROLLER.

MOTOR POWER:  1.5KW

NO. OF ROLLER:  3

HAUL OFF SPEED:  12-120M/MIN

14. COOLING TROUGH

1 SET

MADE OF STAINLESS STEEL FOR CONTROLLING THE CRYSTALLIZING OF THE TAPES, ENSURING THE CORRECT EXTENSION RATE OF TAPES.

COOLING MEANS:  WATER.

COOLING MODE:  FULL-IMMERSED INTO THE WATER(CONSTANT TEMP)

15 .DEHYDRATOR WITH BLOWER

THIS MACHINE IS TO DEHUMIDIFY WATER FROM THE SURFACE OF THE TAPES.

POWER OF BLOWER:  90 WATTS X 2 SETS

16. 3-ROLLER HAUL OFF MACHINE

1 SET

3 STEEL HAUL OFF ROLLER. FOR THE HAULING OFF AFTER FORMING, MADE UP OF MOTOR, REDUCER, HAULING OFF ROLLERS, AND DRIVING CHAINS. VARIABLE FREQUENCY SPEED CONTROL.

MOTOR POWER:  1.5KW

NO. OF ROLLER:  3

HAUL OFF SPEED:  12-120M/MIN

17. FOUR TAPE WINDER

1 SET

FOR WINDING THE FINISHED TAPES. AUTO WINDING. MADE UP OF WINDING AXIS AND WINDING CORE AND FRAME.  THE WINDING AXIS IS MADE UP OF MOTOR AND SPEED-REDUCER AND DRIVING SYSTEM

LENGTH OF WIND：DEPENDS ON CUSTOMER’S REQUIREMENT

CONTROL MODE：TORQUE MOTOR

QUANTITY AVAILABLE: 1