G-6926 SYSTEM FOR THE PRODUCTION OF PILLOWS AND FURNISHING CUSHIONS

REFERENCE  NUMBER:  G-6926

SYSTEM FOR THE PRODUCTION OF PILLOWS AND FURNISHING CUSHIONS

The unit is an automatic line for the production of pillows  and  cushions  which   important  feature  is  the  big productivity.

This system is composed of a stuffing machine complete with automatic feeding belt to convey  the produce (rolled carded fibre, memory foam,  visco latex and similar), of a system for positioning the pillowcase or cover, of an  automatic sewing system with overlock machine (3 or 4 yarns) and of a labelling device (cut of label from the roll to be folded and included into the seam without affecting production time).

The Unit has a program suitable to  different types and

sizes  of  pillows  and  suitable  to  different  kinds  of  fibre  of different  weights  and  to  several  products  like  visco  latex, memory foam,  polyurethane and similar. It is also suitable to different  kinds  of  pillowcases  and  covers,  in   cotton,  or nonwoven fabric or stretch fabric.

The production consists of the following phases: the operator inserts the cover and starts the automatic cycle for the feeding and the stuffing of the material, the pillows positioning to the sewing line and the pillow closing with label.

FEATURES:

The unit is able to reduce the labour costs, the space into the production area, the dead  time necessary to move the

product. At the same time, it is able to guarantee  a big output with a satisfactory quality of the finished product, without skilled personnel.

Only one operator is necessary to start the cycle, positioning the

cover, being able to get   6 - 7 pillows or  cushions / minute, stuffed and closed, ready to be packed.

Production depends on the size and type of products.

PRODUCT FEATURES:

Pillows and furnishing cushions

STANDARD SIZES FOR FURNISHING CUSHIONS: Length min/max: 42/50 cm.

Width    min/max: 42/50 cm.

STANDARD SIZES FOR PILLOWS: Length min/max: 70/90 cm. Width  min/max: 42/50 cm.

We can arrange for other sizes on demand.

SOME TECHNICAL DETAILS OF THE MACHINE: Stuffing system and automatic device for the cover

 AUTOMATIC DEVICE FOR THE COVER

ELECTRONIC STUFFING MACHINE WITH COVER TENSIONING

The machine can be adjusted to suit the  different  sizes  and dimensions of the  product  to perform with the different kinds  of cover.

A  special automatic device is able to keep  the cover during the automatic stuffing, transferring the pillow up to the sewing phase. As soon as the cover is placed from the  operator, the machine starts the automatic alignment, squaring and tension of the cover, in order to get a performing product.

AUTOMATIC SEWING SYSTEM WITH LABELLING DEVICE

Electronic high speed overlock 1 needle – 3 yarns for 5 mm. seam or 2 needles – 4 yarns for 7 mm. seam, with trimmer and sensors to start and stop the sewing,

This system is complete of an automatic device to cut and fold the label from the roll, and  include into the seam on the requested position, without affecting productivity.

AUTOMATIC FEEDING SYSTEM

Rolled   carded   fibre   with   foam,   memory   foam,   visco   latex, polyurethane foam or similar are fed to the system from this belt with electronic devices.

On demand (Optional device) it is supplied a special conveyor for manual feeding; the same operator can place the product and then the cover, without affecting the productivity. See photo on the front page.

QUANTITY AVAILABLE: 1