K-2246 FOAM DRILLING MACHINE-FOR FOAM MATTRESS 2200 X 2200 X 1800mm

REFERENCE NUMBER: K-2246

FOAM DRILLING MACHINE-FOR FOAM MATTRESS 2200 X 2200 X 1800mm

MODEL F26

LOADING CONVEYOR 2100 X 2100mm

UNLOADING CONVEYOR 2100 X 2100mm

MAX. DRILLING WIDTH 2100mm

MAXIJMUM LENGTH 2100mm

MAX. DRILLING HEIGHT 180mm

HOLE DIAMETER 6-30mm

MAX. CONTEMPORANEOUS HOLES NUMBER NO 26

DISTANCE AMONG THE DRILLING CHUCKS:  80mm

DRILLING SPEED 1-3 SEC

POWER KW 11

VOLTAGE V400 HZ50

WORKING PRESSURE BAR 6

NET WEIGHT KG 2300

WORKING SPACE 4375 X 3780 H 2204 mm

ABLE TO PRODUCE HOLES ON FLEXIBLE EXPANDED PU MATTRESSES AND PILLOWS WITH

PLANE SURFACE, VERTICALLY RELATING TO THE TABLE

IN CASE OF DRILLING FOAM SHEETS LOADED BY BOBBIN,THE WORK PROGRAM CAN BE CONTINUOUSLY BE REPEATED BY OBSERVING THE GAP BETWEEN ONEDRILLING PROGRAM AND THE NEXT ONE.

F26 DRILLING MACHINE CONSISTS OF A STEEL FRAME WHERE NO.26 DRILLING CHUCKS ARE PLACED AND TWO CONVEYORS FOR LOADING AND UNLOADING.

IN ORDER TO AVOID THAT THE MATTRESS MOVES DURING WORKING CYCLE, A MANUALLY ADJUSTING LITTLE ROLLER DEVICE IS PLACED ON THE MATERIAL TO BE HOLED.

THE FOAM IS CORED BY THE CORE DRILL, EJECTED BY AN AIR JET AND EVACUATED BY MEANS OF A

CONVEYOR BELT

THE CHUCKS SUPPORTED THRUST YOKE MOVES LATERAL (Y AXIS) AND VERTICAL (Z AXIS).

IT’S POSSIBLE TO PROGRAM BOTH MOVEMENTS: THE LATERAL MOVEMENT OF THRUST YOKE (Y AXIS) UP TO 100mm (IN THIS CASE WE OBTAIN TWO OR MORE SERIES OF HOLES IN THE SAME LINE (Y PITCH) AND CONVEYOR MOVEMENT (X PITCH) WITH INFINITY VARIABLE INCREMENTS. THE MIN. DISTANCE BETWEEN HOLES IS 10mm.

IT’S ALSO POSSIBLE TO PROGRAM BOTH STRAIGHT DRILLING AND CROSSED DRILLING

THE MACHINE IS CONTROLLED BY 4 AXIS AND ITS MOVEMENTS ARE CONTROLLED BY PLC.

THE KEYBOARD IS EQUIPPED WITH A MULTIFUNCTION CONTROL DEVICE WHERE WORKING DATA ARE LOADED.

A GRAPHICAL WINDOW WITH ALARM FOR WRONG INPUT HELPS OPERATOR TO CHECK THE HOLES POSITION .

THE MULTI-FUNCTION CONTROL INCLUDES ALARMS DIAGNOSTIC.

THE MACHINE IS EQUIPPED WITH A LUBRICATING SYSTEM DEVICE FOR THE DRILLS

HIGH PRODUCTIVITY AS THE RESULT OF ONE LINE OF 26 DRILLS  (3 SECONDS TO PERFORM 1 DRILLING LINE ALONG 2200MM)

MIN. 80MM BETWEEN HOLES (IT’S WRONG: 80MM IS THE SPACE BETWEEN DRILLING CHUCKS BUT THANKS TO THE LATERAL MOVEMENT OF THRUST YOKE THE HOLES CAN BE 10MM DISTANCE)

IT DOES NOT DRILL LATEX: OK, F26 WAS NOT BUILT FOR LATEX BECAUSE THIS MATERIAL IS JUST PRODUCED WITH HOLES INSIDE. F26 WAS BUILT JUST TO PRODUCE HOLES IN FOAM

(LESS EXPENSIVE) BY USING DRILLING TIPS 6MM/28MM DIAM. (CUSTOMER CAN CHOOSE THE HOLE DIAM.), AND MOREOVER, THIS MACHINE DOES NOT NEED STEEL MOLD

TO BE DRILLED.

SPARE PARTS:

(26) DRILLS DIAM. 6mm, 8mm, 10mm (UPON CUSTOMER REQUEST)

ADJUSTING ROLLER DEVICE

SET OF MAINTENANCE KEYS

ELECTRICAL DIAGRAM

PNEUMATIC DIAGRAM

INSTRUCTION BOOK

CE CERTIFICATE

*MINIMUM FOAM SHEET THICKNESS IS 10mm AND THE F26 DOES NOT DRILL LATEX

BOBBIN UNWINDER:

TECHNICAL DATA:

MAX. BOBBIN DIAM. 1200mm

BOBBIN HEIGHT 2000mm

STEEL FRAME WITH CASTORS AND ADJUSTABLE PARKING FEET

ANTISKID BRAKE

EXPANSIBLE ALUMINIUM SHAFT FOR CARTON TUBES (DIAM. TO SPECIFY)

ROTATING SUPPORTS FOR SHAFTS WITH TILTING SAFETY CHUCKS

BOBBIN WINDER:

TECHNICAL DATA:

MAX BOBBIN DIAM. 1200mm

BOBBIN HEIGHT 2000mm

WINDER MOTOR 0.75KW

EQUIPPED WITH:

- STEEL FRAME WITH CASTORS AND ADJUSTABLE PARKING FEET

- FLOATING ROLLER FOR FOAM ACCUMULATION BEFORE WINDING

- EXPANSIBLE ALUMINIUM SHAFT FOR CARTON TUBES (DIAM. TO SPECIFY)

- ROTATING SUPPORTS FOR SHAFTS WITH TILTING SAFETY CHUCKS (DIAM. SIZE TO SPECIFY)

- GEAR MOTOR WITH TORQUE ADJUSTMENT IN ORDER TO PERFORM UNIFORM WINDING

OPTIONAL:

TEFLON COATED DRILLS: UNIT PRICE

DRILL DIAM. 6-8-10mm (MIN. QUANTITY 10 PER SIZE)

DRILL DIAM 12mm (MIN. QUANTITY 10)

DRILL DIAM. 14 mm, 16 mm (MIN. QUANTIY 10 PER SIZE)

DRILL DIAM. 18 mm (MIN. QUANTITY 10 PCS)

DRILL DIAM. 20 mm (MIN. QUANTITY 5 PCS.)

DRILL DIAM. 22 mm (MIN. QUANTITY 5PCS.)

DRILL DIAM. 24 mm (MIN. QUANTITY 5PCS.)

DRILL DIAM. 26 mm (MIN. QUANTITY 5PCS.)

DRILL DIAM. 28 mm (MIN. QUANTITY 5PCS)

DRILLING SIMULATION SOFTWARE WITH AUTO-INSTALLING HARDWARE KEY TO BE CONNECTED ON USB

GATE.

PC REQUIREMENTS: PENTHIUM 3-450 MHZ PROCESSOR, 100 MBYTE DISK, 32 MBYTE STORAGE,

WINDOWS 98 OR FOLLOWING

IN ORDER TO GET THE PRICE FOR THE BWLOE MENTIONED OPTIONS WE NEED THE

MACHINE ORDER, MAXIMUM DIMENSIONS OF BOBBIN (EXT. DIAM., CORE, WIDTH/LENGTH,

WEIGHT):

HOLD-DOWN DEVICE AT THE BEGINNING OF MACHINE TO FEED FOAM SHEETS FROM

BOBBIN

WINDER DEVICE FOR PERFORATED FOAM

UNROLLING DEVICE

MACHINE CAN ACCOMODATE A 2200mm WIDE MATTRESS

QUANTITY AVAILABLE: 1