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K-3713 LAUNDRY SOAP PRODUCTION LINE-CAPACITY 1000 -1500 KG/HR

REFERENCE NUMBER: K-3713 LAUNDRY SOAP PRODUCTION LINE-CAPACITY 1000 -1500 KG/HR THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES AND REFINING CONTINUOUSLY, THEN STAMPING INTO SOAPS. THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT. QUANTITY AVAILABLE: 1

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REFERENCE NUMBER: K-3713

LAUNDRY SOAP PRODUCTION LINE-CAPACITY 1000 -1500 KG/HR

THIS PRODUCT LINE IS A SOAP COMPLETE LINE STARTING FROM OIL MELTING, SAPONIFYING, VACUUM DRYING AND COOLING, MILLING SOAP NOODLES AND REFINING CONTINUOUSLY, THEN STAMPING INTO SOAPS.

THIS PRODUCT LINE HAS ADVANCED TECHNOLOGY INCLUDING COVERING LESS FLOOR AREA, CONSUMING LESS ENERGY, SAVING HUMAN RESOURCES, AUTOMATING PROCESSES, PRODUCING HIGH QUALITY SOAPS WITH 50 TO 80% FATTY ACID CONTENT.

PRODUCTION REQUIREMENTS:

STEAM BOILER: 2 MT.

WORKSHOP AREA: LARGER THAN 300 M². (L: 40M, W: 9M, H: 7M)

POWER: GREATER THAN 130 KW, 380 V, 50 HZ.

WATER: CIRCULATING WATER FOR VACUUM DRYING SYSTEM: 40 M³; PRODUCTION WATER: 10 TON/DAY.

CAPACITY: 1000-1500 KG/HR, 8-12 TON/DAY (8 HR/DAY). OIL CONSUMTION: 5-8 TON/DAY.

WORKER: 10-12 WORKERS

MATERIAL AND CONSUMING FOR PRODUCING SOAP:

OIL OR FAT OF PLANT OR ANIMAL (PALM OIL, COCONUT OIL, TALLOW OIL, ETC.), CAUSTIC SODA (NAOH), SODIUM-CHLORIDE (NACL), ACTIVATED CLAY (SIO2, AL2O3, COMPOUND SILICATE), ACTIVE CARBON, FLUORESCENT BLEACHER, TITANIUM PIGMENT, ETC.

PRODUCTION PROCESS: MIX AND MELT OIL --> SAPONIFICATION --> ADD OTHER INGREDIENTS --> VACUUM DRYING --> SOAP NOODLE --> GRINDING --> VACUUM EXTRUDING --> STAMPING/CUTTING.

1.CARBURETION WORKSHOP (CARBON STEEL MACHINES):
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. DEPOSIT AND TAKE OUT THE UNSAPONIFIABLES.

NAME	MODEL	QTY
CARBURETION POOL	MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. VOLUME: 10 M³_.	1
STORAGE TANK OF REFINED OIL	SIZE: Φ2000 X 2600; FEATURE: WITH COILER INSIDE.	1
WATER PUMP, OIL PUMP, CAUSTIC SODA PUMP	POWER: 1.5 KW/PCS.	4
SEAMLESS TUBE	(Φ76X3.5), (Φ57X3.5), ETC.	SEVERAL
VALVE	Φ65, Φ40, ETC.	SEVERAL
FLANGE, SCREW, ELBOW, GASKET.		SEVERAL

2.OIL AND FAT SAPONIFICATION WORKSHOP (304 STAINLESS STEEL):
IT IS A GOOD COMBINATION OF FOUR SAPONIFICATION CAULDRONS, WATER CIRCULATES FROM NO.1 CAULDRON TO NO.4, IT SAVES WATER, NAOH AND NACL, AT THE SAME TIME, TO MAKE IMPURITIES, COLLOID AND GLYCERIN OUT OF THE LIQUID SOAP.

NAME	MODEL	QTY
SAPONIFICATION CAULDRON	SAPONIFICATION BETWEEN OIL AND NAOH, LASTING ABOUT 50-70 HRS. SUFFICIENT REACTION. SAVE WATER. SIZE: Φ3200 X 3600, 30 M³; DESIGNED FOR PUTTING 10 TON OIL; AUXILIARY FACILITIES: LIQUID CAUSTIC SODA POOL 3 M³.	4
HIGH TEMPERATURE AND HIGH PRESSURE SOAP PUMP	POWER: 5.5 KW/SET	3
SEAMLESS TUBE	(Φ76X3.5), (Φ57X3.5), ETC.	SEVERAL
VALVE	Φ76, Φ48, ETC.	SEVERAL
FLANGE, SCREW, ELBOW, GASKET.

3. SOAP VACUUM DRYING SYSTEM WORKSHOP (304 STAINLESS STEEL):
TO MAKE SOAP MATERIALS FLASH DRY AND COOL

TO CONTROL THE FATTY ACID CONTENT FROM 50% TO 80%

TO IMPROVE THE QUALITY OF SOAP MATERIALS

NAME

MODEL

QTY

INGREDIENTS MIXTURE TANK

PUT FRAGRANCE, PIGMENT, AND SODIUM SILICATE IN THE LIQUID SOAP. HEATING AND MIXING.
SIZE: 1.8 M³, Φ1200X1500;
FEATURE: WITH PIPE LINER, HEATING AND MIXING;
POWER: 4 KW/SET.

HEAT EXCHANGER

HEAT THE LIQUID SOAP RAPIDLY.
SIZE: Φ325X4000;

VACUUM SPRAY DRYER

THE VACUUM DRYER MAKES THE SOAP FLAKES THINNER AND EVENER, AND COOLS THEM DOWN MORE QUICKLY, TO IMPROVE THE QUALITY OF SOAP NOODLES.
ADOPT HARD TOOTH SURFACE GEAR REDUCER AND THE OIL PUMP INSIDE LUBRICATES AUTOMATICALLY AND MAKES A LONG LIFESPAN. THE THICKNESS OF BARREL IS 14mm, THE INNER WALL IS PROCESSED BY VERTICAL LATHE TO ACHIEVE THE COAXIALITY AND SMOOTH SURFACE. THE SHAFT IS MADE BY A Φ108 X 14 mm SEAMLESS TUBE. THE NOZZLE (Φ10 MM) IN THE SHAFT SPRAYS SOAP MATERIALS, AND THE THREE BLADES SCRAPE THEM DOWN, AND THE SOAP MATERIALS DRY OUT FAST AND UNIFORM. THE WHOLE SET OF VACUUM SYSTEM CAN MAKE SOAPS WITH FATTY ACID CONTENT FROM 55% TO 80%.
1. TYPE: XSD-1000;
2. CAPACITY: 1000-1500 KG/HR;
3. BARREL DIAMETER: Φ 1200 mm;
4. MOUTH DIAMETER: 10 mm;
5. SPEED: 13 R/MIN;
6. POWER: 3 KW;
7. DIMENSION: Φ 1600 X 4500 mm;
8. WEIGHT: 3200 KG.

FINE SEPARATORS

SEPARATE THE SOAP POWDER FROM THE WATER WHEN VACUUM DRYING.

BAROMETRIC CONDENSER

CONDENSE WATER FROM THE SOAP.

ELIMINATOR

DRAW OFF WATER.

PELLETIZER

IT IS USED TO PRESS THE VACUUM-DRIED SOAP MATERIALS INTO SOAP NOODLES. LONG DOUBLE SCREWS TURN INWARD TO DRIVE SOAP MATERIALS TO EXTRUDE SOAP NOODLES THROUGH PORE PLATES.
1. TYPE: XSN-1000;
2. CAPACITY: 1000-1500 KG/HR;
3. SCREW DIAMETER: Φ 230 mm X 2;
4. POWER: 15 KW;
5. DIMENSION: 3100 X 1200 X 1550 mm ;
6. WEIGHT: 3000 KG.

STAGE VACUUM PUMP

KEEP THE VACUUM SYSTEM IN VACUUM STATE.
POWER: 15 KW.

BUFFER TANK OF VACUUM PUMP

PROTECT THE VACUUM PUMP FROM STEAM WATER.
SIZE: Φ600 X1200.

SOAP PUMP,WATER PUMP

SOAP PUMP: SPECIAL CONSTRUCTURE, DRAW LIQUID SOAP FROM INGREDIENTS MIXURE TANK TO HEAT EXCHANGER. POWER: 7.5 KW.
WATER PUMP: FOR WATER CIRCULATING. POWER: 5.5 KW.

SEAMLESS TUBE AND VALVE

Φ76 Φ48, ECT.

SEVERAL

FLANGE, SCREW, ELBOW, ETC.

SEVERAL

4. FINISHING LINE (304 STAINLESS STEEL):

MIX FRAGRANCE AND OTHER INGREDIENTS. MILL SOAP NOODLES TWICE, VACUUM EXTRUDING SOAP BAR, CUT SOAP CAKES, AT THE SAME TIME STAMP LOGO ON SOAP CAKES

NAME

MODEL

QTY

THREE ROLLER MILL

THREE-ROLL GRINDING MILL IS USED TO GRIND, PRESS THE MATERIAL TO INCREASE ITS DENSITY AND QUALITY.
1. ROLL DIAMETER: Φ260
2. ROLL LENGTH: 780mm
3. MOTOR POWER: 7.5KW
4. ROLL SPEED RATIO: 1:3:9
5. DIMENSION: 1500X1200X1000mm
6. WEIGHT: 2400KG

VACUUM PLODDER

VACUUM PLODDER IS USED TO GRIND, REFINE AND PRESS SOAP MATERIAL INTO SOAP BAR. THE ABOVE AND BELOW SCREWS AND TWO ORIFICE PLATES PRESS AND REFINE THE SOAP MATERIAL AND MAKE THE SOAP BAR TIGHT AND THE SURFACE BRIGHT.
THE MOTOR AND THE REDUCER ARE SEPARATED, FOR LONG LIFE-SPAN AND MAINTENANCE. THE BELOW SCREW’ SPEED IS ADJUSTABLE TO REGULATE THE PRODUCTION CAPACITY. THE VACUUM CHAMBER HAS A VISION GLASS TO WATCH THE INNER, THE VACUUM METER TESTS THE VACUUM DEGREE. THE HEATER INSIDE THE OUTLET ADOPT AUTOMATIC TEMPERATURE CONTROL SYSTEM. THE JACKETS OF THE ABOVE AND BELOW BARRELS ARE CONNECTED TO A CIRCULATING WATER SOURCE.
TYPE: XS-1000;
CAPACITY: 1000-1500 KG/HR;
DIAMETER OF SCREW: 230 mm;
SPEED: TOP 15; BOTTOM: 12-18;
POWER: TOP: 11 KW; BOTTOM:15 KW;
DIMENSION: 4350×1200×2630 mm;

CUTTING MACHINE

SOAP ROLLING CUTTING MACHINE IS USED TO CUT SOAPS INTO CAKES AND STAMP PATTERNS ON THE SOAP. IT RUNS BY THE MOVING OF SOAP BAR FROM VACUUM PLODDER. THE FRONT TWO MOULD WHEELS ARE USED TO STAMP PATTERNS ON THE SOAP, AND THE REAR WHEEL IS USED TO CUT SOAP. THE MACHINE IS EASY TO OPERATE AND REPAIR.
THE SURFACE OF MOULD WHEELS IS PLATED CHROMIUM. THE CHARACTERS AND THE SHAPE OF SOAP IS CLEAR AND NEAT. THE SIZE AND PATTERN ARE DESIGNED ACCORDING TO CUSTOMERS’ REQUIREMENTS.
1. SOAP SIZE (L, W, H): (3-40)X(1-10)X(1-3.5)CM; THE LENGTH IS NOT ADJUSTABLE AFTER THE CUTTER IS FINISHED, WHILE THE SOAP’S WEIGHT CAN BE CHANGED BY ADJUSTING SOAP’S WIDTH AND THICKNESS;
2. CAPACITY: THE SAME SPEED OF VACUUM PLODDER;

CONVEYORS

APPEARANCE IS GOOD AND OPERATION IS STABLE, NON-NOISE AND ANTI-DUST. FAMOUS DECELERATOR IS USED. THE FIRST TWO SCREW CONVEYOR IS MADE OF STAINLESS STEEL 304, ITS SEMI-ENCLOSED STRUCTURE PREVENTS THE MATERIALS OUT FROM THE CONVEYOR. THE OTHER THREE CONVEYORS ARE USED FOOD-GRADE BELTS.
MOTOR: 1.1-1.5KW/PCS

VACUUM PUMP

FOR VACUUM PLODDER.
POWER: 2.35 KW.

5. OTHERS

NAME	MODEL	QTY
EQUIPMENT SUPPORT, OPERATING PLATFORM, LADDER, ETC.	USED IN CARBURATION POOL, SAPONIFICATION CAULDRONS, AND VACUUM SYSTEM.
DISTRIBUTION BOX	CONTROL MACHINES, BIG BRAND ELECTRICAL COMPONENTS.	4

OPTIONAL MACHINES AND SPARE PARTS

NAME

MODEL

QTY

FILM PACKING MACHINE

FILM PACKING MACHINE IS USED TO PACK SOAPS WITH PLASTIC FILMS.
MODEL: ZH-320
GENERAL POWER (KW): 3.5
CAPACITY (BAG/MIN):25-180
PACKING FILM WIDTH (mm)90-400
BAG SIZE: (100-300)×(35-140)×(5-45)
POWER SUPPLY TYPE: AC 220 V 50 HZ
WEIGHT (KG): 650
DIMENSION(mm): 4000×1000×1600

WIRES

ALL WIRES FROM EACH MACHINE TO THE FOUR DISTRIBUTION BOXES. THE MAIN WIRE FROM THE FOUR DISTRIBUTION BOXES TO THE MAIN DISTRIBUTION BOX AND SLEEVES ARE NOT INCLUDED.

HEAT INSULATING MATERIAL

ABOUT 450 M³, INCLUDING GALVANIZED SHEET 450 M³. GLASS WOOL CLOTH, NAILS.

WELDING ROD

ABOUT 50 BOXES, 1 TON.

STEAM BOILER

MATERIAL: DIESEL OIL.
RATED POWER: 2000 KG/H
RATED PRESSURE: 1.25 MPA
RATED STEAM TEMPERATURE: 194 ℃
THE QUOTATION IS FOR ONE WHOLE SET OF BOILER, INCLUDING THE STEAM BOILER, WATER TREATMENT EQUIPMENTS, WATER BOXES, OIL BOXES, PUMPS, AND SOME SPARE PARTS.
THE QUOTATION INCLUDES SALARY OF BOILER ENGINEER'S INSTALLATING AND TESTING. THE AIR TICKET AND ACCOMMODATION ARE NOT INCLUDED.
LOADED BY A 20 'GP CONTAINER.

QUANTITY AVAILABLE: 1

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