K-5003 HOTMELT GLUING MATTRESS PRODUCTION LINE 2200mm 500 TO 600 MATTRESSES PER 8-HOUR SHIFT
REFERENCE NUMBER: K-5003
HOTMELT GLUING MATTRESS PRODUCTION LINE 2200mm 500 TO 600 MATTRESSES PER 8-HOUR SHIFT
MAX WORKING WIDTH: 2200mm
CAPACITY: AVERAGE 500 TO 600 MATTRESSES PER 8 HOUR SHIFT (DEPENDING ON THE OPERATOR PERFORMANCE), ASSUMING ONLY ONE FOAM LAYER IS USED.
THE OVERALL SYSTEM IS CONTROLLED WITH ONE MAIN CONTROL PANEL
INCLUDES TWO HOTMELT GLUE GUNS FOR THE EDGE:
ONE GUN WITH 8 NOZZLES (T-SHAPED)
ONE GUN WITH 4 NOZZLES
LINE IS FOR BOTH POCKET AND BONNEL SPRINGS. ONE BUTTON PRESS TOGGLES BETWEEN THE TWO; ALL GLUING DIMENSIONS WILL BE SET AUTOMATICALLY WITHOUT ENTERING ANY DIMENSIONS.
FLOORSPACE DIMENSIONS: 12400mm X 2400mm
QUANTITY AVAILABLE: 1
In stock
SKU
K-5003
REFERENCE NUMBER: K-5003
HOTMELT GLUING MATTRESS PRODUCTION LINE 2200mm 500 TO 600 MATTRESSES PER 8-HOUR SHIFT
MAX WORKING WIDTH: 2200mm
CAPACITY: Average 500 TO 600 mattresses PER 8 hour SHIFT (depending on the operator performance), assuming only one foam layer is used.
The overall system IS controlled with one main control panel
INCLUDES two hotmelt glue gunS for the edge:
One gun with 8 nozzles (T-shapeD)
One gun with 4 nozzles
Line is FOR both pocket AND bonnel springs. ONE BUTTON PRESS TOGGLES BETWEEN THE TWO; all gluing dimensions will be set automatically without entering anY dimensions.
FLOORSPACE DIMENSIONS: 12400mm X 2400mm
DESCRIPTION OF OPERATION (SEE CORRESPONDING DIAGRAM):
1. FEEDING SILICON CONVEYOR – THE DESIRED LAYERS ARE PUT ON THE CONVEYOR ACCORDING TO REFERENCE BARS. THE SYSTEM DOES NOT ALLOW GLUING UNLESS THE LAYER EDGES ARE NOT TOUCHING THE REFERENCE BARS (FOR ACCURATE POSITIONING)
2. THE LAYER FROM THE 1ST SECTION IS SENT TO 2ND SECTION WITH THE GLUE ON ITS EDGES.
3. THE SPRING AND SIDE FOAMS ARE PUT ON THE BOTTOM LAYER, WHILE THIS OPERATION IN PROGRESS UPPER LAYER OF THE MATTRESS IS BEING PREPARED IN 1ST SECTION AND SENT TO THE 2ND SECTION. AFTER ALL TWO OPERATORS AT THIS SECTION TAKE THE UPPER SURFACE AND FIX ON THE PREPARED MATTRESS.
4. THE MATTRESS IS PRESSED IN ORDER FOR IT TO HAVE STRONGER BONDING. THIS SECTION ALSO CAN BE USED AS WAITING SECTION.
machine components:
1. CONVEYOR UNITS
(1) 2300mm Silicon ConveyoR, LC2300-S
(1) 2300mm Silicon Adjustable Width Conveyor, LC2300-ADJ
(1) Press Unit-Silicon Conveyor, LXY90, LPR
2. GLUING UNITS
(1) Automatic Sides Gluing System, Fix-200; Two silicon conveyors included
MAKE OF COMPONENTS:
Gluing System: ROBATECH AG (Switzerland)
Linear RailS: THK (Japan)
Cable: Helukabel (Germany)
Electric Group: Schneider (Germany)
Pneumatic Group: Festo-Univer (Italy)
Motors: OMRON-Panasonic (Japan)
PLC: OMRON-Panasonic (Japan)
QUANTITY AVAILABLE: 1
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