K-5014 HOTMELT GLUING MATTRESS PRODUCTION LINE 2200mm 1000 MATTRESSES PER 8-HOUR SHIFT

REFERENCE NUMBER: K-5014

HOTMELT GLUING MATTRESS PRODUCTION LINE 2200mm 1000 MATTRESSES PER 8-HOUR SHIFT

MAXIMUM WIDTH: 2200mm

CAPACITY: 1,000 MATTRESSES PER 8-HOUR SHIFT

1st Bridge: 3 pneumatically moving guns WITH 4 nozzles on each hotmelt gun. CAN BE CONVERTED TO SPRAY AT NO EXTRA COST.

2nd Bridge: 2 guns for the edgE: one HAS 8 nozzles (T-shapeD), the other HAS 4 nozzles.

3rd Bridge: 3 pneumatically moving guns. They are spray; LINE NOZZLES CAN BE ADDED

4th Bridge: exactly the same as 3rd bridge.

FLOORSPACE DIMENSIONS: 72000mm X 13000mm

DESCRIPTION OF OPERATION (SEE CORRESPONDING DIAGRAM):

1. 1st Hotmelt Bridge: The glue is transferred on the foam with 3 guns and 4 nozzles on each. Felt Ramp: The Felt is fed with the felt ramp, and fixed on the foam with presser cylinder.

2. 2nd Hotmelt Bridge: The glue is transferred on the 4 edges with the help of 2 guns and 12 nozzles in total.

3. Reserve Silicon Conveyor

4. Width Adjustable Silicon Conveyor, the side foam blocks and spring is put on the felt & foam pair, while the two operators are doing this the upper felt & foam pair is being prepared in the previous sections, when all the processes are done, these two operators put the upper unit onto the prepared one.

5. Automatic pressing of the mattress is performed in the reserve conveyor.

6. The 90 degree turning of the mattress is performed in the reserve conveyor.

7. 3rd Bridge, the glue is transferred onto the mattress in order to fix the quilt with 3 guns and 4 nozzles on each.

8. Flipping straight conveyor, upper layer is fixed by two operators and the mattress is flipped automatically at the end.

9. 4th bridge, the glue is transferred onto the new upper side of the mattress in order to fix the other layer.

10. Silicon conveyor, the second layer is fixed onto the mattress.

11. Reserve Conveyor

12. Perpendicular mattress cross conveyor, reserve conveyor

13. Reserve Conveyor

14. One side tape edging is done by the automatic mattress tape edge machINE

15. The mattress is flipped, then goes to the reserve conveyor.

16. The other side of the tape edging is performed by the automatic mattress tape edge

17. Reserve conveyor

18. Perpendicular mattress cross conveyor, reserve conveyor,

19. The quality control of the mattress is performed by flipping and 360° degree turning table.

20. Reserve Conveyor

21. Automatic Packing Machine, FULLPACK

MACHINE COMPONENTS:

1. CONVEYOR UNITS

(4) 2300mm Silicon ConveyorS LC2300-S

(2) 2300mm Width Adjustable Silicon ConveyorS, LC2300-ADJ

(2) Press UnitS – Silicon ConveyorS, LPR

(2) Mattress 90° Turning ConveyorS, LTURN

(2) Flipping Straight ConveyorS, LFL-FLAT

(14) 2300mm Conveyor, LC2300

(6) Perpendicular Cross Conveyor, LXY90

(3) Flipping Conveyor Ramp, LFL-RAMP

(2) Flipping Quality Control Table, LQC-FLIP

2. MACHINERY UNITS

(6) Automatic Tape Edge Machine, KYK-S

(2) Automatic Packing Machine, FULLPACK

3. GLUING UNITS (Two silicon conveyors are included for each bridge)

(2) Automatic Center Hotmelt Gluing MachineS, Fix030-L- 1st Bridge

(2) Automatic Additional Ramp System, FixFELT

(2) Automatic Edge Gluing Hotmelt Machine, Fix00- 2nd Bridge

(6) Automatic Quilt Fixing Hotmelt Machine

MAKE OF COMPONENTS:

Sewing Heads: PFAFF 5625 (Germany)

Gluing System: ROBATECH AG (Switzerland)

Linear Rails: THK (Japan)

Actuator Gears: Atlanta (Germany)

Cable: Helukabel (Germany)

ElectrIc Group: Schneider (Germany)

Pneumatic Group: Festo-Univer (Germany/Italy)

Motors: OMRON-Panasonic (Japan)

PLC: OMRON-Panasonic (JapaN)

QUANTITY AVAILABLE: 1