M-1385 PILLOW FILLING MACHINE
REFERENCE NUMBER: M-1385 (66032TYC5UF)
PILLOW FILLING MACHINE
PRODUCTION NAME |
PILLOW FILLING MACHINE |
ITEM NO. |
L001C |
VOLTAGE |
AS PER CUSTOMER |
POWER |
22.05KW |
OPENER WIDTH |
1000mm |
BALE BREAKER WIDTH |
1200mm |
OPENER CAPACITY |
400KG/H |
FILLING CAPACITY |
8PCS/MIN UP |
FIBER OPENING RATE |
MAX.100% |
AIR PRESSURE |
1M3/MIN; 0.8MPA |
CONTROL SYSTEM |
SIEMENS PLC PROGRAM |
DIMENSION |
9824 x 2417 x 2400mm |
LABOR NEED |
2 |
WEIGHT |
3840KG |
MATERIAL APPLICATION:
CONJUGATE HOLLOW SILICONIZED POLYESTER FIBER SHORTER THAN 100MM;
HOLLOW SILICONIZED POLYESTER FIBER SHORTER THAN 100MM;
MICRO FIBER FROM 0.7D TO 3D, 32MM TO 64MM LENGTH;
FIRE PROOF FIBER;
DESCRIPTION:
THE PILLOW FILLING MACHINE IS ASSEMBLED WITH A FIBER BALE BREAKER, FIBER OPENING MACHINE AND 2PCS OF MINI PILLOW BLOWER;
IT IS MAINLY USED FOR FILLING PILLOW, CUSHION AND CHAIR PADS STANDARD AND DECORATION PRODUCTIONS;
THE WHOLE LINE CAN BE HANDLED BY 2 OPERATORS ADJUSTED BY FOOT SWITCH FILLING AND THE ENTIRE PROCESS IS CONTROLLED BY SIEMENS PLC PROGRAM;
TO START, PUT ONE OR TWO BALES OF RAW MATERIAL INTO THE BALE BREAKER THAT WILL SEND THE MATERIALS TO THE OPENING PICKER (FIBER OPENING UNIT) AUTOMATICALLY, THERE IS NO NEED ANYONE WORKING AT THIS SECTION FOR 1 OR 2 HOURS; AS SOON AS THE FIBER IS OPENED BY THE FIBER OPENING UNIT THAT WILL BE READY FOR THE FILLING;
2 OPERATORS WILL BE WORKING AT THE 2 FILLING BLOWERS BY FOOT SWITCH OPERATION
THE FINISHED PILLOW IS FLUFFY AND WITH GOOD BOUNCE, BECAUSE THE FIBER IS FILLED INTO THE PILLOW CASE AS SOON AS OPENED DIRECTLY FROM THE FIBER OPENING MACHINE THAT REDUCES THE RECOMPRESSION OF THE FIBER
ALL MACHINE MAIN STRUCTURES ARE PRODUCED BY COMPUTERIZED LASER CUTTING MAHINE WHICH PROVIDES A STABLE MACHINE FRAME AND LONG LIFE;
THE CYLINDER AND ROLLERS ARE BALANCED HIGH DYNAMIC BALANCE PROCESS, SO THAT THE MACHINE IS RUNNING WITHOUT VIBRATION AND NOISE;
ANTI-DEVIATION SYSTEM: THE CONVEYER IS GUIDED BY A GUIDE WAY THAT WILL NOT LET THE CONVEYOR BE DAMAGED FOR A LONG TIME;
ANTI-STUCK DRAFT SYSTEM; WE WILL NEED SIMPLE CLEAN THE MACHINE ONCE A DAY AND DOUBLE CLEAN ONCE A WEEK WORKING WITH SIMPLE MAINTENANCE;
METAL ALARM SYSTEM: AS SOON AS ANY METAL BIGGER THAN 2MM THICKNESS FEEDING INTO THE FEEDING ROLLER THAT WILL STOP THE MACHINE BY THE CONTROL SYSTEM;
V-WIRE, USING BEST WIRE IN TEXTILE MACHINE FIELD THAT IS 4 TIMES MORE POINTS THAN NORMAL WIRE.
MAIN CYLINDER PRESSURE DETECTION RELAY; IF THE MAIN CYLINDER IS RUNNING WITH HIGH TENSION FROM THE SYSTEM WILL REDUCE THE FEEDING SPEED OR STOP THE MACHINE, IN ORDER TO PROTECT THE MACHINE MAIN MOTOR AND AVOID FURTHER PROBLEM;
ALL ELECTRICAL KEY PARTS ARE FROM THE MOST WELL KNOWN WORLD BRAND SUCH LIKE SIEMENS, OMRON AND SCHNEIDER;
SAFETY RELAY
24V LOW VOLTAGE CONTROL SYSTEM
THE SAFETY STANDARD IS ABLE TO MEET THE EU, UL AND AUSTRALIA RULES;
EQUIPMENT LIST:
BALE BREAKER
WORKING WIDTH: 1200mm
ABLE TO LOAD 1 TO 2 BALES OF RAW MATERIAL AT A TIME
ENOUGH WIDTH TO LOAD A FULL BALE EASILY
NO OPERATOR NEEDED
FIBER OPENING MACHINE
WORKING WIDTH: 1000mm IT’S ABLE TO OPEN BOTH MICRO FIBER AND NORMAL FIBER 100% OPENING RATE
HIGH CAPACITY
REASONABLE DESIGN
MINI PILLOW BLOWER
ALUMINUM BLADES WITH HIGH DYNAMIC BALANCE PROCESS, NO NOISE AND VIBRATION;
CONTROL SYSTEM
SIEMENS PLC PROGRAM; SAFETY RELAY
24V LOW VOLTAGE CONTROL SYSTEM
THE SAFETY STANDARD IS ABLE TO MEET EU, UL AND AUSTRALIA RULES
CONTROL CABINET COLLING SYSTEM
QUANTITY AVAILABLE: 1