M-2042 WISCONSIN OVEN GAS FIRED BATCH OVEN FOR TEMPERING MATTRESS INNERSPRINGS

REFERENCE NUMBER: M-2042 (770IDFGXX6)

WISCONSIN OVEN GAS FIRED BATCH OVEN FOR TEMPERING MATTRESS INNERSPRINGS

GAS FIRED BATCH OVEN

MANUFACTURER: WISCONSIN OVEN

STILL ASSEMBLED TODAY

OVEN WILL BE USED FOR TEMPERING STEEL SPRING ASSEMBLIES

WITH A LOADING OF APPROXIMATELY 50 ASSEMBLIES WEIGHING APPROXIMATELY 40 POUNDS, IN THE OVEN AT A TIME

THE SIZE IS BASED ON APPROXIMATELY 4 TO 5 CYCLES PER HOUR PROVIDING THE LOADING AND UNLOADING IS ACCOMPLISHED PROMPTLY

THE HEATING RATE IS BASED ON A HEATING CYCLE OF APPROXIMATELY 12 MINUTES PER CYCLE

THE OVEN WILL INCLUDE, BUT NOT BE LIMITED TO, THE DEISNG FEATURES OUTLINED IN OUR SPECIFICATIONS LISTED BELOW

FURTHER MODIFICATIONS AND DESIGN CHANGES MAY BE INCORPORATED AT THE FINAL ENGINEERING STAGES TO PRODUCE THE BEST EQUIPMENT POSSIBLE

TEMPERATURE RATING: MAXIMUM 500°F, MINIMUM 250°F

TEMPERATURE UNIFORMITY: +/- 10°F AT 450°F

CHAMBER DIMENSIONS: 86” WIDE X 25’0” LONG X 8’0” HIGH

OVERALL (APPROXIMATELY): 11’0” WIDE X 27’0” LONG X 16’0” HIGH THAT INCLUDES THE HEATER HOUSE ON TOP OF THE OVEN

THE END SHROUDS ADD ANOTHER 8 FT TO THE OVERALL LENGTH

CONSTRUCTION: TONGUE AND GROOVE PANEL ASSEMBLIES WITH 4” OF 6# DENSITY OF SEMI-RIGID BATT TYPE INSULATION, 20 GA. ALUMINIZED STEEL INTERIOR AND DUCTWORK, 20 GA. MILD STEEL EXTERIOR, PAINTED WITH WOC HEAT RESISTING ENAMEL. SEVERAL COLORS ARE AVAILABLE. THE BODY OF THE UNIT WILL INCLUDE SUPPORTS FOR A 4” MONORAIL THROUGH THE OVEN.

FLOOR: A 2” PANEL TYPE INSULATED LAY-IN FLOOR IS INCLUDED WITH THE OVEN

DOORS: ONE SET OF SOLENOID ACTUATED, PNEUMATICALLY OPERATED, BI-PARTING DOORS, CONSTRUCTED ESSENTIALLY AS THE OVEN ON EACH END OF THE OVEN. THERE IS INCLUDED A SLOT IN THE TOP OF THE DOORS FOR THE MONORAIL. ALSO INCLUDED IS AN EMERGENCY RELEASE THAT CAN BE OPERATED FROM INSIDE THE OVEN.

RECIRCULATION: TWO (2) 25,000 CFM/25HP PLUG MOUNTED TYPE BLOWER; COMBINATION AIR FLOW; AIR IS DIRECTED ONTO THE LOAD FROM BOTH SIDES AT THE BOTTOM OF THE HEATING CHAMBER, AND IS DRAWN THROUGH AND AROUND THE LOAD

EXHAUST: MANUALLY OPERATED DAMPERS FOR EXHAUST AIR OUT AND FRESH AIR IN, AND A 1,500 CFM/1HP EXHAUST BLOWER. THERE WILL ALSO BE TWO (2) COLLECTION HOODS, END MOUNTED, EACH COMPLETE WITH HOODS AND AN EXHAUST BLOWER RATED AT 4,040CFM/3/4HP. STACKS WILL BE BY THE PURCHASER.

HEATING EQUIPMENT: ONE (1) ECLIPSE 160 AH BURNER RATES AT 1,200,000 BTU/HR, 30 TO 1 TURNDOWN AND INCLUDING THE SAFETY TRAIN OF CONTROL VALVE, BLOCKING VALVES AND PRESSURE SENSING DEVICES ALL ASSEMBLED AS A UNIT FOR MOUNTING ON THE OVEN. THE SYSTEM MEETS THE USA AND CANADIAN STANDARDS AS DESCRIBED IN PP 12, BELOW.

CONTROLS AND INSTRUMENTS: LOCATED IN AN OVEN MOUNTED NEMA 12 ENCLOSURE; INCLUDES ALL NECESSARY INSTRUMENTS AND CONTROLS FOR PROPER OPERATION INCLUDING:

HONEYWELL UDC 2300 DIGITAL READOUT TEMPERATURE CONTROLLER

TWO (2) HONEYWELL UDC 2300 HIGH LIMIT CONTROLLERS, LOCATED IN THE TWO SIDE-WALL SUPPLY DUCTS, EACH WILL HAVE A SEPARATE THERMOCOUPLE

MOTOR STARTERS AND MAIN DISCONNECT

PUSH BUTTONS AND PILOT LIGHTS TO INDICATE EQUIPMENT STATUS. A MANUALLY SET PROCESS TIMER WITH A SIGNAL LIGHT AND ALARM WILL BE SUPPLIED TO SET HEATING CYCLE SEQUENCE.

FUSED BRANCH CIRCUITS AND 110 VOLT CONTROL TRANSFORMER.

INSURANCE AND OTHER SPECIFICATIONS: FM, IRI, CSA, CGA, NFPA86 & NEC RECOMMENDED EQUIPMENT; PLEASE CONTACT US WITH ANY OTHER APPLICABLE REQUIREMENTS OR SPECIFICATIONS (JIC, ETL, UL, ETC.) FOR ADDITIONAL FEATURES AND/OR PRICING. ANY ON-SITE INSPECTION OR APPROVAL REQUIRED WILL BE THE RESPONSIBILITY OF THE CUSTOMER.

UTILITY REQUIREMENTS: 600 VOLT, 3 PHASE, 60 HERTS ELECTRICAL POWER, APPROXIMATELY 75 FULL LOAD AMPERES; 1000 BTU/CU.FT. NATURAL GAS AT 1 – 5 PSIG PRESSURE, 1 1/2” NPT GAS CONNECTION

MATERIAL HANDLING: ALL CONVEYOR EQUIPMENT BY THE PURCHASER, EXCEPT FOR THE 4” MONORAIL BEAM THROUGH THE OVEN. PURCHASER TO ADVISE SIZE OF CONVEYOR BEAM REQUIRED.

TESTING: THE UNIT IS BEING SHIPPED KNOCKED DOWN AND NOT HAVING BEEN ASSEMBLED IN THE PLANT IT WILL NOT HAVE BEEN TESTED.

INSIDE CHAMBER DIMENSION: 86” WIDE, 96” TALL, 25 FEET LONG

EACH CYCLE IS APPROXIMATELY 12 MINUTES FROM LOADING TO OFFLOADING

QUANTITY AVAILABLE: 1