M-5010 COMPLETE GLASS FIBER PROCESSING LINE

REFERENCE NUMBER: M-5010 (12123GHBLSD11UN) L COMPLETE GLASS FIBER PROCESSING LINE FIBER PREPARATION & WEB FORMING EQUIPMENT CURING OVEN WITH ALL AUXILIARY EQUIPMENT, CROSS CUTTER, STACKER, AND WINDER RECUPERATIVE THERMAL OXIDIZER (RTO) TO TREAT OVEN EXHAUST DUST FILTRATION SYSTEM WITH RECYCLING OF FIBER AND RESIN PHENOLIC POWDER RESIN SUPPLY SYSTEM COMPLETE ELECTRIC CONTROL SYSTEM (SIEMENS S 7) FIBER BLEND CAPABILITIES: GLASS FIBER E GLASS UP TO STAPLE LENGTH OF 3 1/4 INCH 100% GLASS FIBER BLENDS WITH ANY MAN MADE FIBERS SUCH AS PET-PA OR RAYON GLASS FIBER BLENDS WITH ANY OF THE ABOVE PLUS ORGANIC FIBERS SUCH AS CELLULOSE, WOOD, NEWSPAPER, COTTON, AND ALL NATURAL FIBERS BI-CO FIBERS USED AS BINDER FIBER WITH A STAPLE LENGTH OF 2 INCHES AND A DTEX RANGE FROM 3 TO 10 MINIMUM BLEND RATIO IS 8% FOR EACH FIBER COMPONENT BLEND ACCURACY WITH THE USE OF OUR CONTROLS AND WEIGHING SYSTEM AS OFFERED +/- 2% WEB FORMING CAPABILITES: MINIMUM WEIGHT WITH 100% GLASS FIBER IS 35 TO 40 G/FT² MAXIMUM WEIGHT WITH 100% GLASS FIBER IS 300 G/FT² PRODUCT LOFT WITH 100% GLASS FIBER AT LOWEST WEIGHT AND FIBER LENGTH OF 3 INCH IS 45 TO 55 mm PRODUCT LOFT WITH 100% GLASS FIBER AT HIGHEST WEIGHT IS 250 mm PRODUCT WEIGHT ACCURACY IF OUR WEIGHT AND CONTROL SYSTEM IS IN USE WILL BE +/- 3% IN MACHINE & CROSS MACHINE DIRECTION FIBER DISTRIBUTION AND PRODUCT APPEARANCE AT LOWEST WEIGHT +/- 5% (WINDOWS AND CLOUDS) PHENOLIC RESIN CAPABILITIES: POWDER INTRODUCTION RATE INTO THE WEB FORMER IS MIN OF 10% AND A MAX OF 40% TRADITIONALLY THE AMOUNT OF BINDER RESIN IN USE IS BETWEEN 18 TO 22% IN RELATION TO THE FIBER WEIGHT POWDER DISTRIBUTION WITHIN THE PRODUCT AT AN ACCURACY OF +/- 3% PRODUCTION CAPACITIES PER HOUR WITH A MAXIMUM WORKING WIDTH OF 110 INCHES: WITH THE LOWEST PRODUCTION WEIGHT OF 35 TO 40 G/FT² 14 M/MIN AND 1,660 LB/HR WITH A PRODUCT WEIGHT OF 100 G/FT² 16 M/MIN OR 52 FT/MIN AND 4,000 LB/HR HIGHER PRODUCT WEIGHT (E.G.) 200 G/FT² 8 TO 9 M/MIN OR 26 TO 30 FT/MIN AT 4,000 LB/HR THESE PRODUCTION NUMBERS ARE CONSERVATIVE AND BASED ON ACTUAL TRIALS AND EXPERIENCE THE REAL PRODUCTION OUTPUT PER HOUR CAN BE INCREASED WHEN LOWER QUALITY EXPECTATIONS ARE ACCEPTED AND THE OPERATORS HAVE ACQUAINTED THEMSELVES WITH THE FEATURES OF THE EQUIPMENT QUANTITY: 1
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REFERENCE NUMBER: M-5010 (12123GHBLSD11UN) L

COMPLETE GLASS FIBER PROCESSING LINE

 

FIBER PREPARATION & WEB FORMING EQUIPMENT

CURING OVEN WITH ALL AUXILIARY EQUIPMENT, CROSS CUTTER, STACKER, AND WINDER

RECUPERATIVE THERMAL OXIDIZER (RTO) TO TREAT OVEN EXHAUST

DUST FILTRATION SYSTEM WITH RECYCLING OF FIBER AND RESIN

PHENOLIC POWDER RESIN SUPPLY SYSTEM

COMPLETE ELECTRIC CONTROL SYSTEM (SIEMENS S 7)

 

FIBER BLEND CAPABILITIES:

GLASS FIBER E GLASS UP TO STAPLE LENGTH OF 3 1/4 INCH 100%

GLASS FIBER BLENDS WITH ANY MAN MADE FIBERS SUCH AS PET-PA OR RAYON

GLASS FIBER BLENDS WITH ANY OF THE ABOVE PLUS ORGANIC FIBERS SUCH AS CELLULOSE, WOOD, NEWSPAPER, COTTON, AND ALL NATURAL FIBERS

BI-CO FIBERS USED AS BINDER FIBER WITH A STAPLE LENGTH OF 2 INCHES AND A DTEX RANGE FROM 3 TO 10

MINIMUM BLEND RATIO IS 8% FOR EACH FIBER COMPONENT

BLEND ACCURACY WITH THE USE OF OUR CONTROLS AND WEIGHING SYSTEM AS OFFERED +/- 2%

 

WEB FORMING CAPABILITES:

MINIMUM WEIGHT WITH 100% GLASS FIBER IS 35 TO 40 G/FT²

MAXIMUM WEIGHT WITH 100% GLASS FIBER IS 300 G/FT²

PRODUCT LOFT WITH 100% GLASS FIBER AT LOWEST WEIGHT AND FIBER LENGTH OF 3 INCH IS 45 TO 55 mm

PRODUCT LOFT WITH 100% GLASS FIBER AT HIGHEST WEIGHT IS 250 mm

PRODUCT WEIGHT ACCURACY IF OUR WEIGHT AND CONTROL SYSTEM IS IN USE WILL BE +/- 3% IN MACHINE & CROSS MACHINE DIRECTION

FIBER DISTRIBUTION AND PRODUCT APPEARANCE AT LOWEST WEIGHT +/- 5% (WINDOWS AND CLOUDS)

 

PHENOLIC RESIN CAPABILITIES:

POWDER INTRODUCTION RATE INTO THE WEB FORMER IS MIN OF 10% AND A MAX OF 40%

TRADITIONALLY THE AMOUNT OF BINDER RESIN IN USE IS BETWEEN 18 TO 22% IN RELATION TO THE FIBER WEIGHT

POWDER DISTRIBUTION WITHIN THE PRODUCT AT AN ACCURACY OF +/- 3%

 

PRODUCTION CAPACITIES PER HOUR WITH A MAXIMUM WORKING WIDTH OF 110 INCHES:

WITH THE LOWEST PRODUCTION WEIGHT OF 35 TO 40 G/FT² 14 M/MIN AND 1,660 LB/HR

WITH A PRODUCT WEIGHT OF 100 G/FT² 16 M/MIN OR 52 FT/MIN AND 4,000 LB/HR

HIGHER PRODUCT WEIGHT (E.G.) 200 G/FT² 8 TO 9 M/MIN OR 26 TO 30 FT/MIN AT 4,000 LB/HR

 

THESE PRODUCTION NUMBERS ARE CONSERVATIVE AND BASED ON ACTUAL TRIALS AND EXPERIENCE

THE REAL PRODUCTION OUTPUT PER HOUR CAN BE INCREASED WHEN LOWER QUALITY EXPECTATIONS ARE ACCEPTED AND THE OPERATORS HAVE ACQUAINTED THEMSELVES WITH THE FEATURES OF THE EQUIPMENT

 

QUANTITY: 1

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