M-6054 EXTRUSION PLANT FOR FOAMED PET, WORKING WIDTH SHEETS 610mm x 240mm

REFERENCE NUMBER: M-6054
EXTRUSION PLANT FOR FOAMED PET, WORKING WIDTH SHEETS 610mm x 240mm

DETAILS:

OFFER 001
EXTRUSION PLANT
FOR FOAMED PET
WORKING WIDTH: SHEETS 610mm x 240mm
THICKNESS: 5mm TO 60mm
DENSITY: 80 TO 250 KG/M3
CAPACITY: UP TO 500 KG PER HOUR
REQUIRED SPACE: PRODUCTION AREA – 125M x 40M

OFFER 002
SILO FOR RAW MATERIALS
SILO FOR VIRGIN MATERIAL
CAPACITY: 100M3
QUANTITY: 1

OFFER 003
DRYING SYSTEM (SUITABLE FOR 500 KG PER HOUR)
1 X DRYER FOR PET VIRGIN CHIPS
1 X DRYER FOR RECYCLING SCRAPS
QUANTITY: 2

OFFER 004
RAW MATERIAL FEEDING SYSTEM
GRAVIMETRIC FEEDING SYSTEM
CONSISTING OF 8 STATIONS:
1 X FOR VIRGIN PET
1 X FOR THE COMPRESSED PET
6 X FOR THE ADDITIVES
VACUUM PUMP COMPLETE
WITH CONNECTIONS FROM DRYING SYSTEM TO FEEDING SYSTEM
THE CONTROLS ARE ON THE MAIN CONTROL BOARD
THE FEEDING SYSTEM IS MOUNTED ON A SUPPORTING FRAME
QUANTITY: 1

OFFER 005
GAS STOCKING SYSTEM
GAS STOCKING SYSTEM IN AN OUTSIDE UNDERGROUND TANK
CAPACITY: 15M³
FUMES SUCTION SYSTEM ON DIE
AND GAS INJECTOR WITH GAS SAFETY SENSORS
FUMES SUCTION SYSTEM ON THERMAL UNITS
QUANTITY: 1

OFFER 006
GAS FEEDING SYSTEM
1 X BLOWING AGENT FEEDING SYSTEM
WITH TWO HEADS PISTON PUMP WITH A CAPACITY OF 30KG/H MAX
SUITABLE FOR HYDROCARBONS
CO2 AND ALKENE
IT IS COMPLETE WITH FLOW RATE GRAVIMETRIC METERING SYSTEM
1 X INJECTION SYSTEM
PNEUMATIC GAS INJECTOR SUITABLE TO INJECT
AND MIX THREE DIFFERENT BLOWING AGENTS
QUANTITY: 1

OFFER 007
EXTRUDER
CO-ROTATING TWIN SCREW EXTRUDER WITH 2 INJECTION POINTS
EXTRUDER IS DRIVEN BY A A.C MOTOR AND FITTED
WITH AN ELECTRONIC SAFETY SYSTEM
GEARBOX LUBRICATION OIL CIRCUIT EQUIPPED WITH GEAR PUMP
HEAT EXCHANGER AND OIL FILTER
BARREL HEATED ELECTRICALLY
AND DIATHERMIC OIL CIRCULATION FOR 300°C TEMPERATURE
THE EXTRUDER IS COMPLETE
WITH HOMOGENIZER CONTROLLING
THE TEMPERATURE OF THE MELT HEATED BY DIATHERMIC OIL
BELT TRANSMISSION SYSTEM WITH MAX
TORQUE SAFETY JOINT
PRESSURE AND TEMPERATURE GAUGES ARE PLACED IN SEVERAL POSITIONS
ALL THE ELECTRIC EQUIPMENT OF THE EXTRUDER INCLUDING THE MOTOR IS EX-PROOF
MAIN CONTROL BOARD INCLUDING A DIAGNOSIS DEVICE SHOWING FAILURES OF LINE MAIN FUNCTIONS (DATA, ALARMS AND TRENDS)
IT IS POSSIBLE TO TRANSFER DATA TO REMOTE SYSTEM
2 X THERMAL UNITS WITH DIATHERMIC OIL WORKING ON 12 INDEPENDENT ZONES: 3 IN THE BARREL
1 IN THE HOMOGENIZER
8 IN THE DYE
QUANTITY: 1

OFFER 008
SCREEN CHANGER
WITH HYDRAULIC DRIVE (TWO POSITIONS)
QUANTITY: 1

OFFER 009
DYE
STRAND DYE WITH ELEMENTS FOR EXTRUSION
610mm WIDE BOARDS
QUANTITY: 1

OFFER 010
SHAPER
PNEUMATIC SHAPER FOR SHAPING THE BOARD BY ADJUSTING THE LOAD
QUANTITY: 1

OFFER 011
STARTER HAUL OFF UNIT
HAUL OFF UNIT
COMPLETE WITH:
2 X ROLLERS SETS IN STEEL OPERATED BY AN AC MOTOR
1 X SYSTEM FOR THE ADJUSTMENT OF THE ROLLS OPENING CONTROLLED BY A 1.1 KW MOTOR WITH REDUCTION GEAR
1 X PNEUMATIC SYSTEM FOR THE FAST OPENING OF THE ROLLERS
THE HAUL OFF HAS A PUSH-BUTTON PANEL
FOR THE FOLLOWING FUNCTIONS:
SPEED ADJUSTMENT
BLOCKING SYSTEM OF THE ROLLERS
MEASURING OF THE ROLLERS DISTANCE
SAFETY BARRIERS
QUANTITY: 1

OFFER 012
ROLLERS
ROLLERS FOR BOARDS CONVEYING
LENGTH: 5M (DEPENDING ON THE BUILDING LENGTH)
QUANTITY: 10

OFFER 013
PROCESS HAUL OFF
PULLER HAUL OFF
COMPLETE OF AC MOTOR AND INVERTER
IT IS EQUIPPED AS THE STARTER TAKE-OFF UNIT
QUANTITY: 1

OFFER 014
TRANSVERSAL CUTTING UNIT
TRANSVERSAL CUTTING UNIT WITH CIRCULAR SAW
COMPLETE WITH SOUNDPROOFING CABIN
QUANTITY: 1

OFFER 015
FINISHING EQUIPMENT
CONSISTING OF:
1 X PATERNOSTER COOLING UNIT
1 X PLANE UNIT FOR BOTH UPPER
AND LOWER SURFACES
1 X LONGITUDINAL TRIMMING UNIT
1 X STACKING/LIFT UNIT
MAX PILE HEIGHT: 500mm
1 X ELECTRICAL CONTROL PANEL
1 X SOUNDPROOFING CABIN
QUANTITY: 1

OFFER 016
BLOCK WELDING MACHINE
1 X BLOCK WELDING MACHINE CONSISTING OF:
CENTRALIZED WELDING SYSTEM INCLUDING FULLY AUTOMATED PROCESS
LOAD HANDLING
REMOVAL DEVICE
THE BLOCK WELDING MACHINE IS DESIGNED FOR BUILDING UP FOAM PLATES (2 BLOCKS AT A TIME) WITH THE FOLLOWING DIMENSIONS: WIDTH 610 X HEIGHT 1250 X DEPTH 2440mm
QUANTITY: 1

OFFER 017
FINISHING PLATFORM
HOT WIRE FOAM CUTTING SYSTEM CAPABLE TO FINISH FOUR SIDES OF THE BLOCK AT THE SAME TIME
QUANTITY: 1

OFFER 018
HORIZONTAL CUTTING MACHINE
THE MACHINE IS EQUIPPED FOR BLOCK WEIGHTS UP TO 450 KG
WIDTH 1200 X HEIGHT 1250 X LENGTH 3300mm
DUST EXTRACTION SYSTEM
QUANTITY: 1

OFFER 019
SHEETS WELDING MACHINE
MANUAL OPERATION
TO JOIN TWO BY TWO SINGLE SHEETS
DIAMETER: 610 X 3000 X 50mm
QUANTITY: 1

OFFER 020
SCRAPS RECYCLING SYSTEM
SCRAPS RECYCLING UNIT
CONSISTING OF:
COLLECTION OF DUST
AND SCRAPS COMING FROM THE LENGTHWISE TRIMMING UNIT
PLANER AND SIDE TRIMMING UNIT
2 X SILOS
EACH ONE HAVING A CAPACITY OF APPROXIMATELY 45 M³
CONVEYING SYSTEM FROM SILOS TO COMPACTION UNIT
QUANTITY: 1

OFFER 021
GRINDER
GRINDER TO MILL THE PIECES OF MATERIAL
COMPLETE OF SOUND PROOF CABIN
CONNECTED TO THE COMPACTING UNIT
QUANTITY: 1

OFFER 022
COMPACTING UNIT
COMPACTOR
CAPACITY: 250 KG PER HOUR
QUANTITY: 1

OFFER 023
STORING SILOS FOR DENSIFIED FOAM PET
SILOS
CAPACITY: 30 M3
QUANTITY: 2

OFFER 024
PROCESS ELECTRIC SYSTEM OF EXISTING MACHINES ACCORDING TO THE ACTUAL LAYOUT
QUANTITY: 1

OFFER 025
CABLES AND CABLING MATERIALS
FROM THE LOW VOLTAGE DISTRIBUTION CABINETS TO THE PROCESS ELECTRIC CABINETS ACCORDING TO THE ACTUAL LAYOUT
FROM THE PROCESS ELECTRIC CABINET TO THE OPERATING DESKS
UNDERGROUND DISTRIBUTION LAYOUT AND WITHIN THE BATTERY LIMIT OF THE SELLER’S SUPPLY AND/OR TO THE CONSUMER POINTS ON THE EQUIPMENT OF SELLER’S SUPPLY
ACCORDING TO THE ACTUAL LAYOUT
QUANTITY: 1

OFFER 026
PIPING
POLYMER PNEUMATIC CONVEYING
ACCORDING TO THE ACTUAL LAYOUT
DUST PNEUMATIC CONVEYING
ACCORDING TO THE ACTUAL LAYOUT
QUANTITY: 1

QUANTITY: 1 PLANT