M-7677 HIGH SPEED ALUMINUM NESPRESSO FILLING SEALING MACHINE

REFERENCE NUMBER: M-7677
HIGH SPEED ALUMINUM NESPRESSO FILLING SEALING MACHINE

HIGH SPEED ALUMINUM NESPRESSO FILLING SEALING MACHINE
CAN BE USED FOR BOTH ALUMINUM CAPSULE AND PLASTIC NESPRESSO CAPSULE
THE WHOLE MACHINE IS STAINLESS STEEL FRAME, ORGANIC GLASS, FOUR COLUMNS MOULD STRUCTURE, FIXED CASTOR AND MOBILE PULLEY
PHOTOELECTRIC DETECTION THE LOCATION OF CUP STORAGE, IF THE CUP STORAGE IS NOT ENOUGH, MACHINE WILL ALARM TO FEED CAPSULES. AND THE MACHINE WILL AUTOMATICALLY STOP WITHOUT CAPSULES
THE SENSOR WILL DETECT EACH LANE’S CAPSULES, IF ONE MOULD IS WITHOUT CAPSULES, THIS PART MOULD WILL NOT FILL COFFEE, AND THE CAPSULE WILL BE REJECTED AUTOMATICALLY, OTHER THREE LANES WITH CAPSULES WILL WORK NORMALLY
COFFEE SERVO SCREW FILLING, THE FILLING VOLUME CAN BE ADJUSTED ON A TOUCH SCREEN, NO CUP NO FILLING, LACK OF COFFEE IN HOPPER, VACUUM FEEDER AUTOMATICALLY OPEN TO FEED COFFEE INTO THE HOPPER OF MACHINE
LIQUID FILLING SYSTEM (ADDITIONAL) FOR FILLING DIFFERENT FLAVORS INTO COFFEE
AUTOMATICALLY CLEANS THE EDGE OF KCUP (VACUUM CLEAN)
AUTOMATIC VACUUM SUCK LIDS, NO CUP NO LIDS SUCK. LIDS SUCK FAULT, MACHINE AUTOMATICALLY STOPS.
AUTO LIDS SEALING, OMRON TEMPERATURE CONTROLLER TO ADJUST THE TEMPERATURE
AUTOMATIC MECHANICAL GRASPS THE CUP TO THE CONVEYOR BELT. SUBSTANDARD COFFEE CUP DOES NOT GRASP AND FALL INTO THE COLLECTION OF WASTE BUCKET

MAIN WORKING PROCESS:
SPECIAL LOADING LANES FOR CAPSULES
AUTOMATIC DROP EMPTY ALUMINUM NESPRESSO CAPSULE TO MACHINE
AUTOMATIC DETECTION OF WHETHER NESPRESSO CAPSULE WELL LOADED ON THE MACHINE BY SENSOR
SERVO MOTOR TO FILL COFFEE WHILE VIBRATING, WEIGHT AROUND 5 TO 20 GRAMS (CAN BE ADJUSTED)
AUTOMATIC CLEANING OF THE NESPRESSO CAPSULE’S EDGE (VACUUM CLEAN)
AUTOMATIC SUCK FOIL LIDS
AUTOMATIC DETECTION OF WHETHER THE FOIL LIDS ARE READY BY SENSOR
AUTOMATIC SEAL LIDS
AUTOMATIC MECHANICAL GRASP THE FINISHED PRODUCT TO CONVEYOR (CONNECTED TO THE CONVEYOR)

TECHNICAL PARAMETERS:

MODEL #1:
SPEED: 8,500 TO 9,600 CUPS PER HOUR
WORKING STATION: 4 LANES
FILLING RANGE: 0 TO 20 GRAMS
FILLING ACCURACY: ± 1.5%
VOLTAGE: THREE-PHASE, 220V-240V, 60HZ, 7KW
AIR PRESSUR4E / GAS CONSUMPTION: ≥ 0.8 MPA / 0.1 M2
WORKING TEMPERATURE: 5 TO 35°C
RELATIVE HUMIDITY: ≤85%
MACHINE SIZE (LxWxH): 5000mm x 1000mm x 2600mm

MODEL #2:
SPEED: 4,000 TO 4,800 CUPS PER HOUR
WORKING STATION: 2 LANES
FILLING RANGE: 0 TO 20 GRAMS
FILLING ACCURACY: ± 1.5%
VOLTAGE: THREE-PHASE, 220V-240V, 60HZ, 7KW
AIR PRESSUR4E / GAS CONSUMPTION: ≥ 0.8 MPA / 0.1 M2
WORKING TEMPERATURE: 5 TO 35°C
RELATIVE HUMIDITY: ≤85%
MACHINE SIZE (LxWxH): 5000mm x 900mm x 2600mm

CONFIGURATION LIST:
PLC OMRON
MOTION CONTROL MODULE OMRON
EXTENDED MODULE OMRON
TRANSDUCER OMRON
SWITCHING POWER OMRON
TEMPERATURE CONTROLLER (8) OMRON
SOLID-STATE RELAY (8) OMRON
TOUCH SCREEN OMRON
ENCODER OMRON
SWITCHING POWER OMRON
TRANSDUCER OMRON
SERVO DRIVERS (7) OMRON
SERVO MOTOR (7) OMRON
PROXIMITY TRANSDUCER (8) OMRON
PHOTOELECTRIC SENSOR (12) OMRON
MOTOR REDUCER LIMING
BREAKER SCHNEIDER
BREAKER (2) SCHNEIDER
BREAKER (5) SCHNEIDER
BREAKER SCHNEIDER
MIDGET RELAY (12) IDEC
SIGNAL LIGHT PATLITE
LOAD SWITCH / OPERATING HANDLES EATON
EMERGENCY STOP SWITCH (2) EATON
BUTTON SWITCH (2) EATON
BUTTON SWITCH (2) EATON
BUTTON SWITCH (2) EATON
SOLENOID VALVE (18) SMC
VACUUM GENERATOR (4) SMC
VACUUM SUCKING DISC (2) SMC
FILTER REDUCING VALVE SMC
CYLINDER (3) SMC
RODLESS CYLINDER (2) PARKER

MACHINE WORKING PROCESS:
1. CONVEYOR FOR TRANSPORTING EMPTY NESPRESSO CAPSULE
2. DROP CAPSULE INTO MACHINE
3. NITROGEN FLUSH
4. FILLING COFFEE
5. LIDS HOLDER
6. LIDS SEALING
7. FINISHED CAPSULE PICK UP TO CONVEYOR
8. FINISHED NESPRESSO CAPSULES