Company founded 1975 US-based machinery business experienced in worldwide sales.

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Lance Flynn, Garnett Batt Pillow Producing Production Line, 60 inch Width, 2000 lbs/hr Capacity

Description

  1. Overview
    1. Inventory number: E-4447
    2. One complete turnkey garnett batt pillow producing production line
    3. Capable of producing over 2,000 pounds of fiber per hour
    4. Capable of producing a pillow every 2.5 seconds or over 1,400 pillows per hour
  2. Blending System
    1. Four 36 in feeds with rotary doffers on both sides of spike apron
    2. Gear motor driven
    3. Extended aprons
    4. Each with elector-pneumatic weigh pan and electronic weigh cells
    5. Controlled via PLC
    6. Blending conveyor 40 ft with PLC, electronically controlled advance to accept discharge from each feed
    7. 36 in wire wound opener/blender
    8. 10 hp main drive with variable speed feed rolls
    9. Duct work for garnett feed and up hump magnet on exit of opener
    10. Dust collection hoods over each feed and over garnett
    11. Run back to a six-bag dust collection system with 5 hp blower motor and filter system
    12. 60 in tandem feed (2 feeds to ensure continuous operation at higher production rates without starving the garnett)
    13. Exit feeder is fitted with a shaker chute
    14. All drives and photo controls
  3. Garnett
    1. 60 in garnett, exclusive triple lickerin / triple doffer
    2. Single main with 20 hp main drive and 2 hp variable speed feed roll drive
    3. 2 hp triple doffer drive with #3 high speed reciprocating combs
  4. Lapper
    1. Camel back lapper 60 in wide x 9 in lap floor apron 84 in wide x 10 ft long
    2. 2 hp variable speed gear reduction drive
  5. Slitting / Winding
    1. In line shear cut
    2. Driving through integrated connecting drives with pneumatic engagement for producing two separate batts simultaneously
    3. Automatic cut off / wind up 84 in wide with PLC controls and a 3 hp gear reduction drive
  6. Filling Machinery
    1. Two pillow filling machines with automatic conveyor feed
    2. 3 hp variable speed gear reduction drives
  7. Closing Machines
    1. Two Hayes Industries pillow closing machines
    2. Electro pneumatically controlled, 110 V single phase
    3. Photo eye activation of sewing head with sensitivity adjustment and on/off delay features
    4. 3 head overlock stitch Juki head (with one spare head) 36 in feed / delivery conveyor table driven from one motor
    5. Speed synchronized to sewing head running at 5,000 rpm
    6. Conveyor runs continuously and delivers completed pillow from sew station
    7. Sewing head and motor mounted on slide out unit for ease of maintenance and repair
    1. USA