Equipment for the manufacture of single use surgical products such as patient drapes, surgical gowns, trays and kits.
T-Drape Line
Year 2000.
Consisting of the following components: unwind stand with tension control and edge guide, die cut press, glue and adhesive application station.
Semi-automatic system consisting of machines and manual processes used for the manufacture of a family of operating room drapes consisting of drape body, anesthesia screen, arm boards, instrument pad, footer and absorbent reinforcement.
Provides flexibility for component size changes with minimal effort versus a fully automated machine that is locked into one product size.
Several stand-alone machine sections feed a central conveyor where operators finish the product.
Machine sections included in this system are powered unwind, fenestration press, anesthesia screen folder/sheeter/coater, arm board cover sheeter/coater, footer sheeter/hot melt strip coater, slot die coater for instrument pad.
Last produced 240 pieces/hour.
Pictures available.
Rectangular Drape Line
Year 2000.
Semi-automatic system/process used for the manufacture of a family of rectangular operating room drapes consisting of a fenestrated drape body and various configurations with an absorbent reinforcement.
System has two powered surface unwinds with tension controls and edge guides.
There are two operator stations in the machine where the reinforcement is attached to the drape body using light tables for target accuracy.
Picture available.
Angiography Drape Line
Year 1998.
Consisting of the following components: (3) 36" wide single position unwind stands that can handle 24" diameter rolls, hot melt gluing/coating station for adhesive application, innovative application die cutter and 48" wide Rosenthal sheeter.
Semi-automatic system/process used for the manufacture of a family of angiography drapes consisting of a clear plastic drape body with a dexter underlining for patient comfort and a nonwoven absorbent honshu upper sheet.
Picture available.
Skip Laminator
Year 1998.
Laminating line consisting of: two unwind stands 55" wide and 24" wide, Nordson glue application station, dancer cutter and stacker.
This laminator ran a heavy duty back table cover that was also used as an overwrap for operating room kits.
Last produced 500 pieces/hour.
Pictures available.
Laminating Line
Year 2004.
55" wide and 26" wide, (2) unwind stands, Nordson hot melt unit with six hot melt glue swirl spray guns, steel/rubber s-wrap pull section and a shaft driven rewind station with a rider roll.
Machine ran standard back table cover roll to be sheeted in other process.
Picture available.
Sheeters
(2) 2004 110" wide Hauser model QLA 3200 sheeter stacker, capable of cutting up to 102" wide material, accuracy ± 1/64", cutting sheets up to 15 feet long, shear cut slitting provisions, 3-roll backstand, Comtac 3000 PLC controls, shuttle take-off table with jack lift, speeds of 200 fpm. Pictures available.
72" wide Rosenthal sheeter with heavy-duty blade, model WAS7-HIBEAC, unwind stand with tension brake capable of handling up to 2,000 lb roll, static eliminator, tolerance ± 1/8", output conveyor.
60" wide Rosenthal sheeter with two unwind stands, model WAS5-UBUBEAA, tension brakes, capable of handling up to 500 lb rolls, static eliminator, cut tolerance ± 1/16".
48" wide Rosenthal sheeter with heavy-duty blade, model WAS4-HUBEA, unwind stand with tension brake capable of handling up to maximum 500 lb roll, static eliminator, cut length tolerance ± 1/8".
48" wide Cameron drum sheeter, unit has (6) backstands capable of handling up to 45" diameter rolls, air brakes on back stands with edge guide, previously cutting sheet length ranges from 17" – 95".
29" wide custom made traverse blade cutter, two-position unwind stand good for approximately 14" diameter rolls, manual take-off.
Automatic Folders
2001 GFM Maschinenbau GmbH automatic folder, model L/Q 2000/60 SD, auto folding line consisting of the following major components: unwind stand with tension control, lift table, (3) sets of folding plows, v-folder, tape applicator, cutter and final folder, flexographic printing press, versatile folder for small and medium sized surgical drapes, last produced 1750 pieces/hour. Pictures available.
GFM Maschinenbau GmbH automatic folder, model GFM L/Q 2000/60 SD, auto folding line with unwind stand, folding plow, v-folder, tape applicator, release line applicator and final folder, (2) Domino ink jet printer, versatile folder for small and medium sized surgical drapes, last produced 1750 pieces/hour, unit has been upgraded in 2002. Picture available.
Paper Converting Machine Company / PCMC utility towel machine, model 6930, tape application and release liner applicator, capable of 1/4 and 1/8 fold, single position unwind, versatile utility towel folder, last produced 2850 pieces/hour. Picture available.
Dual web towel machine, 1/8 fold, (2) cross folders; (1) v-fold, 6300 pieces/hour, used for various size utility towels. Picture available.
Die Cutters
(3) 2001 Bierrebi S.P.A. cutting line for continuous fabric, nonwovens, paper, laminates, etc, includes (4) shaftless surface driven unwind stands, model LTE 209, max fabric width 1050 mm, max cutting length 1750 mm, max fabric travel length 2300 mm, cycle time 7.5 seconds, maximum stacking 2300 mm x 1050 mm. Ran: small, med, large, x large, xxl gown bodies for operating room, ran 1920 gowns per hour, machines can be used in a variety of industries. Picture available.
92" Associated Pacific die cutter, (6) shafted driven unwind stands with edge guides and tension controllers, take away belt conveyor system, automatic stacking system, ran 1200 pieces/hr. Picture available.
(2) Associated Pacific steel rule die conveyor press, model ABC 40, 56"L x 27"W, includes unitized shaft type unwind system, solid belt take-off table. Picture available.
(2) Herman Schwabe traveling head die cutters, bed area 98" x 34" / cutting head 18" L-R x 22" F-B, Bierrebi die make up system, includes magnetic table and bender. Picture available.
Vacuum Packaging Machines
(2) Hooper vacuum machine fully automatic form/fill/and seal medical packaging machines, model N2500, (2) single position unwinds with tension controls, (1) for cover and (1) for bottom stock, bottom layer formed into pouch cavity, quick change tooling, index with cross cut, anilox printing station for lid stock, lot number stamping, PLS system, rated 2000 pkgs/hr. Pictures available.
(2) Hooper vacuum machine fully automatic form/fill/and seal medical packaging machines, model SR25, (2) single position unwinds with tension controls, (1) for cover and (1) for bottom stock, bottom layer formed into pouch cavity, quick change tooling, index with cross cut, anilox printing station for lid stock, lot number stamping, PLS system, rated 1600 pkgs/hr. Pictures available.
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