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NovaStar, NN232, Needle Punched Thermo-Bonded Production Line, 6000mm, 300kg/h (New)

Description

  1. Overview
    1. Ready width of final product: 6000 mm
    2. Product weight: 150 to 1000 g/m²
    3. Suitable material: 3D to 15D × 38-76 PET, PP, etc.
    4. Production capacity: 300 kg/h (with 6 denier first grade fiber and GSM 300 as checking standard)
  2. Lift Off Process of Complete Line
    1. 110 bale opener (3 sets) → 130 pre-opener → 150 cabinet collector → 150 main opener → 235 feeder → 250 double cylinder carding machine → 680 cross lapper → 660 batt feeder → 660 high speed pre-needle punching machine → 640 high speed down stroke needle punching machine → 640 high speed upstroke needle punching machine → 640 tension frame → 640 winder and cutter
  3. 110 Bale Opener
    1. Quantity: 3 sets
    2. Machine width: 1100 mm
    3. Production capacity: 120 kg/h
    4. Power: 4.5 kW
    5. Suitable to open the fiber and deliver them to the next working procedure proportionally
    6. Frame of the machine is welded by high quality carbon steel with thickness of 8 mm
    7. Machine with photoelectric linked control and electronic weighing is synchronous with the feeding apron of the opener
    8. Diameter of the front and back beaters is separately Φ310 mm, and the surface is fixed by 3 nail-stick screws
    9. Surface of beater axes includes protect-tray to prevent the fiber rolling
    10. Lifting motor of the spiked lattice is controlled by a 1.5 kW motor
    11. Delivering apron motor is 1.5 kW
    12. Stripper bar motor is 0.75 kW × 2
  4. 130 Pre-Opener
    1. Quantity: 1 set
    2. The pre-opening machine incorporates beaters to open fibers
    3. Machine frame is made by high quality welded carbon steel with 10 mm thick plates; stress relieved
    4. Feeding horizontal lattice is wooden, with width of 1180 mm and perimeter 12100 mm
    5. Opener is equipped with high power magnet to remove the metal impurity
    6. Diameter of feeding rollers is Φ75 mm, both top and bottom rollers have surface groove, while the upper one is pressure loaded via spring; the rollers and feeding lattice are controlled by 0.75 kW × 4 poles motors with 70/60:1 gear reducers
    7. Diameter of the opener roller is Φ400 mm
    8. A high speed fiber feeding centrifugal fan is independent; the feeding motor and opening roller’s motor are interlocked, while the feeding is equipped with back forth control; blower fan motor is 2.2 kW × 4 poles; meanwhile the feeding pipes are galvanized zinc with diameter of Φ300 mm
    9. Control box of this machine is set on the side wallboard of the feeding lattice; when the feeding lattice and rollers are running, they were controlled by the photo electric in the collector cabinet
    10. Machine width: 1300 mm
    11. Diameter of the roller: 500 mm
    12. Speed of conveyor lattice: 1000 mm/min
    13. Output: 280 kg/h
    14. Installed power: main drive 4 kW, feeding roller 0.75 kW, blower fan 2.2 kW
  5. 150 Main-Opener
    1. Quantity: 1 set
    2. The main opener uses new HN wire cutting to open fibers
    3. Machine frame is made by high quality welded carbon steel with 10 mm thick plate; stress rate relieved
    4. Horizontal feeding lattice is wooden slats, with width of 1380 mm and perimeter 2800 mm
    5. Opener is equipped with heavy duty magnet to remove the metal impurity
    6. Diameter of feed rollers is Φ75 mm, both top and bottom rollers have surface groove, while the upper one is pressure loaded via spring; the rollers and feeding lattice are controlled by 0.75 kW × 4 poles motors with 70/60:1 gear reducers
    7. Diameter of the opener roller is Φ400 mm, and flange matched with 11 card wire plates
    8. A high speed fiber feeding fan is independent; the feeding motor and opening roller’s motor are interlocked, while the feeding is equipped with back forth control; blower fan motor is 4 kW × 4 poles; the feeding pipes are galvanized zinc with diameter of Φ300 mm
    9. Control box of this machine is set on the side wallboard of the feeding lattice; when the feeding lattice and rollers are running, they were controlled by the photo electric on the feeder, collection cabinet
    10. Machine width: 1500 mm
    11. Diameter of the roller: Φ400 mm
    12. Speed of conveyor lattice: 1000 mm/min
    13. Output: 280 kg/h
    14. Installed power: main driving 5.5 kW, feeding roller 0.75 kW, fan 4 kW
  6. 235 Feeder
    1. Quantity: 1 set
    2. The machine is suitable to mix and feed evenly into the carding machine
    3. Working width: 2350 mm
    4. Production capacity: 300 kg/h
    5. Installed power: 5.2 kW
    6. Machine frame is 8 mm thickness Q235-A armor plate and is cut with plasma by numerical control
    7. Spiked lattice is high quality wooden lattice, with thick canvas backing and angle steel supporting
    8. Horizontal feeding lattice is PVC lattice, one in front of the spiked lattice and one behind the spiked lattice
    9. Diameter of averaging and stripping rollers with pins: Φ380 mm, with three lines of pins on, the ends of the roller are anti-fiber-tangle
    10. Vibrating plate is made of 1.2 mm thickness cold roll steel
    11. Two infrared photoelectric control lights in the hopper feeder, can be moved for fiber height adjustment
    12. Worm wheel manually adjusts the width of vibrating feeding hopper
    13. Power: spike lattice 2.2 kW by inverter timing, vibrating plate 1.1 kW
  7. 250 Double-Cylinder Double-Doffer Double-Random-Roller Carding Machine
    1. Quantity: 1 set
    2. This machine is suitable to card PP, PET, PVA, bi-component fiber to form web
    3. The cylinders, doffers, working rollers, stripped rollers, and random rollers are all accurately manufactured, shaped and modulated
    4. Equipped with random rollers after doffers; the output is controlled by inverter motor
    5. The card cloth adopts domestic famous brand, and the final product decides the specification
    6. Adopt rollers to strip fiber
    7. Fiber feeding: equipped with the anti-metal protection device at the material entrance of the machine; the 4 rollers wrapped metal card cloth were matched up and down unit, there is 2 units; the bearing seat of the up roller of the first feeding unit and the driving worm wheel are nylon parts; it could be used to check the metal and have the functions of auto-stop alarm and back the machine
    8. The main bearings are Torrington (American brand); the main motors of cylinder have inverter timing
    9. The feeding roller is controlled by inverter, 1.5 kW × 4 poles ordinary motor matched with 87:1 gear reducer
    10. The cylinder and doffer are castings; the thickness of the wall of the cylinder is 25 mm; the doffers are strengthened by a loop inside; the other rollers are made of seamless steel tube, the thickness of the walls are 6 to 8 mm
    11. Every roller’s column degree is less than 0.05 mm to keep the movement in balance
    12. Cylinder run-out: 0.05 mm
    13. Diameter of the main-cylinder: Φ1230 mm, pre-cylinder: Φ850 mm
    14. Diameter of the doffer: Φ492 mm
    15. Diameter of the working roller: Φ165 mm
    16. Diameter of the stripped rollers: Φ86 mm
    17. Diameter of the needle roller, random roller: Φ295 mm
    18. Capacity: 250 kg/h (takes the best 6D synthetic fiber as a standard)
    19. Power: main cylinder 15 kW, pre-cylinder 11 kW, doffers 3 kW, feeding 1.5 kW, random 1.5 kW × 2
  8. 680 Cross Lapper
    1. Quantity: 1 set
    2. This machine is mainly used to lap the carded fiber according to the set thickness and width for next work process