APV, Ice Cream Production Line, Capacity 6000 pcs/h, 2000 L/h Pasteurizer

Description

  1. Overview
    1. Like new condition; only 600 hours of operation.
    2. Capacity of 6000 pieces per hour of crimped cones or small cups.
    3. No freezers included; freezers available at extra cost.
    4. Requires two 40-foot containers for shipping.
  2. Ingredient Inlet Table
    1. Built entirely in stainless steel.
    2. Dimensions: 1800 x 880 x 900 mm.
    3. Mouth content of 100 L.
    4. Equipped with venturi valve and centrifugal mix pump.
  3. Two Mixing Tanks
    1. Guérin brand, 800 L capacity each.
    2. Double walls, insulated with high-density polyurethane.
    3. Universal slow stirrer driven by a variable speed motor.
    4. Liquid and dry ingredients mixed in two separate tanks, one at a time, for continuous production.
  4. Pasteurizer
    1. APV A/S Kolding DK, type 16D, number 4534.
    2. Plate heat exchanger (P.H.E.) for high-temperature short-time (H.T.S.T.) pasteurization.
    3. Processes in 25 seconds at 85°C.
    4. Capacity of 2000 L/h.
    5. Includes volumetric rotating mix feed pump, pasteurization pump, Hagemann valve, expansion container, dial indicating thermometer, temperature recorder Jumo, and ratchet spanner for spindle.
  5. Homogenizer
    1. APV Rannie, blue-top, multi mic 30-60, number 488 E.
    2. Liquid whirling homogenising valve (LW) with three whirling chambers for high homogenisation effect with low power consumption.
    3. LW system consists of an upper and lower part with three whirling chambers adapted to each other with close accuracy.
    4. Maximum pressure: 350 bar / 5075 psi.
    5. Capacity: 1200 to 2000 L/h.
    6. Same unit includes components, spare parts, accessories, and additional equipment.
  6. Chilled Water Unit
    1. Tetra Pak Hoyer Promix C1, M1200, XX:14.
    2. Self-refrigerated stainless steel tank for production of chilled water at 1°C.
    3. Plate evaporator, semi-hermetic compressor using R507 refrigerant, operated by a three-phase motor.
    4. Includes chilled water pump and thermostatic valve for regulating refrigerant agent.
    5. Cooling capacity: 54 kW.
  7. Tetra Laval Food Hoyer FM 6000
    1. In-line filling machine, 2 lanes.
    2. Automatic filling of ice cream into cups, cones, or containers, and filling products of similar viscosity into cups with stackable lids.
    3. Includes control panel, power drive, electric and pneumatic plant, time elapse filler for 2 flavours, lid dispensing station, and lid closing station.
    4. Cup set-up: set of lamellas, cup holder for dispensing station, lid holder for dispensing station, plate for closing station, cup ejection station, cup pusher for ejection station.
    5. Cone set-up: set of lamellas, dispensing station for sleeved cone, paper cone gauging, chocolate spraying, dry ingredient dispenser, chocolate topping device, cone ejection station.
    6. Additional equipment: 2 by-pass valves (one for each flavour), 1 fruit pieces (4-6 mm) doser, 1 automatic washing of lamellas, 1 ripple device for time elapse filler, 1 rotating nozzle doser for twirling effect of the ice cream.
    7. Capacity: 6000 pieces per hour of crimped cones or small cups.
  8. Ingersoll-Rand Air Compressor System
    1. Rotary screw air compressor SSR ML15: pressure 7.5 barg, noise level 73 dB(A), motor power 20 hp, capacity 2.27 m³/min.
    2. RS refrigerated air dryer TMS 31: high performance evaporators, constant pressure valve for precise dew point control.
    3. Refrigerated air filter IRGP 1380: air quality conforming to ISO 8573.1.
  9. Tetra Laval Food Hoyer FF 1200 Ingredient Feeder
    1. Designed for connection to freezers with capacity from 300 to 1200 L/h.
    2. Ingredient capacity of 8 to 200 L/h.
    3. Lamella feed pump for gentle and efficient injection of candied fruit, fresh fruit, fruit concentrates, or free-flowing granulates like chocolate, nuts, and nougat into ice cream or similar products.
    4. Three motors driving the dosing screw, lamella pump, and mixer are controlled through potentiometers for suitable adjustment.
    5. Built completely in stainless steel for efficient cleaning.
    6. Includes a control panel for all functions.
  10. Tetra Laval Food Hoyer PD 1051 Ripple Pump
    1. For variegated ice cream with hopper and te pipe.
    2. 18 mm piston diameter.
    3. Motor of 0.5 hp with variable speed drive.
    4. Capacity: 20 to 70 litres of syrup per hour.
  11. Alfa Laval Hoyer Can Filler
    1. For containers from 1 to 5 litres.
    2. Equipped with single or twin flavour extruder for connection to continuous freezer.
    3. Includes base and spring elevated table.
  12. Chocolate Melter Tanks
    1. De Gouwe and Cena brands, 100 L and 20 L capacities.
    2. Liquid circulates in the interstice between the inner wall and the insulated jacket.
    3. Hydraulic motor coupling for soft start-up of the agitator and gentle product treatment.
  13. Pastolux
    1. Giusti brand, double walls, insulated with high-density polyurethane.
    2. Equipped with an adjustable rotating homogenising system combined with pasteurising and mixing.
    3. Capacity: 130 L.
  14. Extruders
    1. For ice cream and special Christmas ice cream.
  15. OK Packaging System
    1. Supertaper 1M, suitable for high standards application.
    2. Closes boxes on bottom and top at once using 50 mm tape.
  16. Barcode Laser Printer
    1. Type M-8400 Compaq DescpPro.
    2. Bartender Sato W.T.N. - 286N.
  17. Cold Storage Walk-In Freezer (Dismantled)
    1. Isocab sandwich panels with unlimited extension possibilities.
    2. Insulation: rigid polyurethane foam, density minimum 40 kg/m³.
    3. Lambda value: 0.0183 kcal/mh°C.
    4. K-value: 0.13 kcal/m²h°C (0.15 W/m²°C).
    5. Thickness: 140 mm.
    6. Quality: self-extinguishing DIN 4102B2 / ASTM D 7692-58.
    7. Finishing of panels: white enamelled galvanised steel plate, 0.7 mm.
    8. Dimensions: L 12280 x W 6280 x H 4180 mm.
    9. Sliding door: type VDA, with safety release at the inside, heating 100 W (220 V / 50 Hz), dimensions H 2247 x W 1430 mm.
    10. Pressure transducer valves: Fernod 2230.
    11. Temperature reach: to -40°C.
  18. Two Refrigeration Units with Compressor
    1. DWM Copeland, type D9RS/1000/EWL.
    2. Compressors working on R507 refrigerant, operated by three-phase motors of 10 hp, mounted on anti-vibration mounts.
    3. Two electrical switchboard cabinets equipped with: master switch, thermic devices, electronic thermostats, necessary automatic fuses, magnet connections, and link transmitters.