Description
Overview
Complete needling line for production of needle-punched material of all sorts and sizes.
Width: 2500 mm.
Year of construction: 1971-2000.
Electrical: 380/3/50.
Current raw material is polyester, but can run basically anything.
Production from 80 - 700 gsm, currently running 120 gsm products.
Capacity: 100 kg/hr.
Line Components
Spencer & Halstead suction fan for fibers, feeding into a cyclone.
Spencer & Halstead hopper-feeder, yoc: 1971, working width: 1000 mm, 3 meter conveyor.
Spinnbau carding willow, yoc: 1975, working width: 1000 mm, 3 m conveyor, main cylinder with 3 workers/strippers and doffer.
Spencer & Halstead suction fan into 03 x blending and mixing silos each with dimensions 3100 x 3100 x 3700.
02 x Spencer & Halstead suction fans into 02 x Tatham silos and hopper-feed, yoc: 1971, working width: 1800 mm.
02 x Tatham cards, yoc: 1971, working width: 1800 mm, each with 2 main swifts with 3 workers/strippers and 1 doffer with take-off comb.
02 x Tatham crosslappers, yoc: 1971, ingoing 2000 mm and outgoing 2500 mm.
Fehrer NL 28 pre-needler with CBF, single board, downstroke, working width: 2500 mm, yoc: 1971, 60 mm hub, 650 strokes/min, 1000 needles/lm.
Additional winder for possibility of take-up only pre-needled web.
Dilo OD/II/25 finishing needler, double board, downstroke, working width: 2500 mm, yoc: 1982, 30 mm hub, 1200 strokes/min, 6000 needles/lm.
Edge-slitter, working width: 2500 mm.
Soc-mec calender, working width: 2500 mm, yoc: 2000, two cylinders, both ss and oil-heated.
Fehrer W24 winder, working width: 2500 mm, yoc: 1971.
Laroche edge-trimming machine, working width: 500 mm, yoc: 1991.
Hergeth Complete Nonwoven Line
Complete nonwoven line for manufacturing of household wipes (among others).
Width: 2400 mm.
Year of construction: 1986-1993.
Electrical: 380/3/50.
Web formation: drylaid carded and short-fiber airlaid (pulp).
Web bonding/consolidation: by means of chemical bonding (latex) and thermal bonding (cylinder dryers).
With printing capability.
Hergeth Line Components
01 x Kamas hammer-mill for pulp.
03 x Hergeth Hollingsworth HF bale-openers, yoc: 1986 (only 2 complete), with receiving conveyor and mixer.
06 x Hergeth Hollingsworth FS5 feed boxes.
02 x Hergeth Hollingsworth MTO fine-openers.
03 x Hergeth Hollingsworth FK fiber accumulators.
01 x Hergeth AG14-D2-R2, yoc: 1991, working width: 2500 mm, breast with 1 worker/stripper, main cylinder with 3 workers/strippers, 2 doffers with randomizing and condensing rollers, with MC-W masterchute.
01 x Hergeth Hollingsworth belt-weighing system.
01 x Dan-Web pulp distributor (airlaid) unit.
01 x Hergeth AG14-D1-R2, yoc: 1991, working width: 2500 mm, breast with 1 worker/stripper, main cylinder with 4 workers/strippers, single doffer with randomizing and condensing rollers, with MC-W masterchute.
01 x cold pad batch unit for application of latex foam, working width: 2500 mm, application of latex on both sides.
01 x Mondonix foam applicator.
01 x Morrison cylinder stack for pre-drying, consisting of 27 steam-heated cans.
01 x Hansa printer with 3 cylinders (rubber, steel, rubber), single color printing.
01 x Morrison cylinder stack for drying, consisting of 24 steam-heated cans.
01 x accumulator with NDC systems thickness measuring/control device.
01 x Birch take-up unit with transversal cutter.
01 x Dusenberry slitter, working width: 2500 mm.
01 x Moldow pulp filter system.
Current Production Details
Currently running household wipes in the range of 35-70 gsm.
Production rate capacity approx 550-600 kg/hr (based on two cards).
Speed: 70 m/min.
Useful width: 2200 mm.
Fibers used mainly viscose and polyester.
