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Laundry Soap Production Line, 1000 to 1500 kg/hr, 130 kW (New)

Laundry Soap Production Line, 1000 to 1500 kg/hr, 130 kW

Description

  1. Carburetion Pool
    1. Mix kinds of oil together on the basis of the formula.
    2. Volume: 10 m³.
  2. Storage Tank for Refine Oil
    1. Size: φ2000X2600, 8.2 m³.
    2. Feature: With coiler inside.
  3. Water Pump, Oil Pump, Caustic Soda Pump
    1. Power: 1.5 kW/set.
    2. Quantity: 4 sets.
  4. Seamless Tube
    1. Sizes: (φ76X3.5) (φ57X3.5), etc.
    2. Quantity: Several.
  5. Valve
    1. Sizes: φ65, φ40, etc.
    2. Quantity: Several.
  6. Flange, Screw, Elbow, Gasket
    1. Quantity: Several.
  7. Oil and Fat Saponification Workshop
    1. Oil and alkali do reactions in the saponification cauldrons. It is a good combination of four saponification cauldrons, water circulates from No.1 cauldron to No.4, it saves water, NaOH and NaCl at the most.
  8. Saponification Cauldron
    1. Saponification between oil and NaOH, lasting about 40-60 hrs. Sufficient reaction. Save water.
    2. Size: φ2800 X 3000, 20 m³.
    3. Auxiliary facilities: liquid caustic soda pool, 2 m³.
    4. Quantity: 4.
  9. High Temperature and High Pressure Soap Pump
    1. Power: 5.5 kW/set.
    2. Quantity: 3 sets.
  10. Seamless Tube
    1. Sizes: (φ76X3.5)(φ57X3.5), etc.
    2. Quantity: Several.
  11. Valve
    1. Sizes: φ76, φ48, etc.
    2. Quantity: Several.
  12. Flange, Screw, Elbow, Gasket
    1. Quantity: Several.
  13. Soap Vacuum Drying System
    1. To make soap materials flash dry and cool instantly. To control the fatty acid content from 50% to 80%. To improve the quality of soap materials.
  14. Ingredients Mixture Tank
    1. Put essence, pigment in the liquid soap. Heating and mixing.
    2. Size: 1.8 m³, φ1200X1500.
    3. Feature: With pipe liner, heating and mixing.
    4. Power: 4 kW/set.
    5. Quantity: 2.
  15. Heat Exchanger
    1. Heat the liquid soap rapidly.
    2. Size: φ325 X 4000.
    3. Quantity: 1.
  16. Vacuum Spray Dryer
    1. The vacuum dryer makes the soap flakes thinner and evener, and cools them down more quickly, to improve the quality of soap noodles.
    2. Adopt hard tooth surface gear reducer and the oil pump inside lubricates automatically and makes a long lifespan.
    3. The thickness of barrel is 14 mm, the inner wall is processed by vertical lathe to achieve the coaxiality and smooth surface.
    4. The shaft is made by a Φ108 x 14 mm seamless tube.
    5. The nozzle (Φ10 mm) in the shaft sprays soap materials, and the three blades scrape them down, and the soap materials dry out fast and uniform.
    6. The whole set of vacuum system can make soaps with fatty acid content from 55% to 80%.
    7. Type: XSD-1000.
    8. Capacity: 1000-1500 kg/hr.
    9. Barrel Diameter: Φ 1200 mm.
    10. Mouth Diameter: 10 mm.
    11. Speed: 13 r/min.
    12. Power: 3 kW.
    13. Dimension: Φ 1600 x 4500 mm.
    14. Weight: 3200 kg.
    15. Quantity: 1.
  17. Fine Separators
    1. Separate the soap powder from the water when vacuum drying.
    2. Quantity: 2.
  18. Barometric Condenser
    1. Condense water from the soap.
    2. Quantity: 1.
  19. Eliminator
    1. Draw off water.
    2. Quantity: 1.
  20. Pelletizer
    1. It is used to press the vacuum-dried soap materials into soap noodles. Long double screws turn inward to drive soap materials to extrude soap noodles through pore plates.
    2. Type: XSN-1000.
    3. Capacity: 1000-1500 kg/hr.
    4. Screw diameter: Φ 230 mm x 2.
    5. Power: 15 kW.
    6. Dimension: 3100 x 1200 x 1550 mm.
    7. Weight: 3000 kg.
    8. Quantity: 1.
  21. Stage Vacuum Pump
    1. Keep the vacuum system in vacuum state.
    2. Power: 15 kW.
    3. Quantity: 1.
  22. Buffer Tank of Vacuum Pump
    1. Protect the vacuum pump from steam water.
    2. Size: φ600 X1200.
    3. Quantity: 1.
  23. Soap Pump, Water Pump
    1. Soap pump: Special constructure, draw liquid soap from ingredients mixure tank to heat exchanger. Power: 7.5 kW.
    2. Water pump: For water circulating. Power: 5.5 kW.
    3. Quantity: 2.
  24. Seamless Tube and Valve
    1. Sizes: φ76 φ48, etc.
    2. Quantity: Several.