PP spunbond line (single S-1 beam), can be used for industrial production as well as a sample/pilot line
Original spin pump 40 rpm with max output of 140 kg/hr – current spin pump 120 rpm with approx output of 400 kg/hr
Max line speed is 120 m/minute, basis weight range is 15-100 gsm
Line was retrofitted in 2001 to R2 model with the following components: air cooling unit, monomer extractor, stretching channel, diffuser unit and inspection cabins
Main Components
1 gravimetric dosing system
1 Reifenhauser RT 1651 single screw extruder, screen changer, melt pump, slot die with die pack (spinnerets)
1 Reifenhauser monomer extractor, quench chamber, stretching channel, process air and diffuser unit
1 Albany Cofpa laydown belt with Reifenhauser air suction unit
2 unwinders for carrier material
1 Kusters thermobond calender, 2 embossing rolls and 1 S-roll
1 surfactant applicator and IR dryer
1 Reifenhauser winder with upgraded automatic slitting system and automatic core cutter
Electrical and Support Systems
The line is complete with all electrical cabinets and operational panels, as well as all airflow system for process air and compressors
The line uses approx 2 cubic meters of water in a closed system for heat exchangers and cooling different areas of the line, a small amount is lost each day (evaporation, etc.)
Power consumption approximately 500 kW/hr
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