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NovaStar, CP112, Laundry Soap Production Line, 1000-1500 kg/hr, 130 kW (New)

NovaStar, CP112, Laundry Soap Production Line, 1000-1500 kg/hr, 130 kW

Description

  1. Overview
    1. Complete soap production line starting from oil melting, saponifying, vacuum drying and cooling, milling soap noodles and refining continuously, then stamping into soaps.
    2. Advanced technology covering less floor area, consuming less energy, saving human resources, automating processes, producing high quality soaps with 50 to 80% fatty acid content.
  2. Production Requirements
    1. Steam boiler: 2 mt.
    2. Workshop area: larger than 300 m² (l: 40 m, w: 9 m, h: 7 m).
    3. Power: greater than 130 kw, 480 v, 60 hz.
    4. Water: circulating water for vacuum drying system: 40 m³; production water: 10 ton/day.
    5. Capacity: 1000-1500 kg/hr, 8-12 ton/day (8 hr/day). Oil consumption: 5-8 ton/day.
    6. Worker: 10-12 workers.
  3. Material And Consumables For Producing Soap
    1. Oil or fat of plant or animal (palm oil, coconut oil, tallow oil, etc.), caustic soda (naoh), sodium-chloride (nacl), activated clay (sio2, al2o3, compound silicate), active carbon, fluorescent bleacher, titanium pigment, etc.
  4. Production Process
    1. Mix and melt oil → saponification → add other ingredients → vacuum drying → soap noodle → grinding → vacuum extruding → stamping/cutting.
  5. Carburetion Workshop (Carbon Steel Machines)
    1. Mix kinds of oil together on the basis of the formula. Deposit and take out the unsaponifiables.
    2. Carburetion pool: volume 10 m³.
    3. Storage tank of refined oil: size φ2000 x 2600; feature: with coiler inside.
    4. Water pump, oil pump, caustic soda pump: power 1.5 kw/pcs, quantity 4.
    5. Seamless tube: (φ76x3.5), (φ57x3.5), etc.
    6. Valve: φ65, φ40, etc.
    7. Flange, screw, elbow, gasket.
  6. Oil And Fat Saponification Workshop (304 Stainless Steel)
    1. Good combination of four saponification cauldrons; water circulates from no.1 cauldron to no.4, saving water, naoh and nacl, while making impurities, colloid and glycerin out of the liquid soap.
    2. Saponification cauldron: saponification between oil and naoh, lasting about 50-70 hrs; sufficient reaction; saves water; size φ3200 x 3600, 30 m³; designed for putting 10 ton oil; auxiliary facilities: liquid caustic soda pool 3 m³; quantity 4.
    3. High temperature and high pressure soap pump: power 5.5 kw/set, quantity 3.
    4. Seamless tube: (φ76x3.5), (φ57x3.5), etc.
    5. Valve: φ76, φ48, etc.
    6. Flange, screw, elbow, gasket.
  7. Soap Vacuum Drying System Workshop (304 Stainless Steel)
    1. To make soap materials flash dry and cool; to control the fatty acid content from 50% to 80%; to improve the quality of soap materials.
    2. Ingredients mixture tank: put fragrance, pigment, and sodium silicate in the liquid soap; heating and mixing; size 1.8 m³, φ1200x1500; feature: with pipe liner, heating and mixing; power 4 kw/set; quantity 2.
    3. Heat exchanger: heat the liquid soap rapidly; size φ325x4000; quantity 1.
    4. Vacuum spray dryer: makes the soap flakes thinner and evener, and cools them down more quickly, to improve the quality of soap noodles; adopts hard tooth surface gear reducer and the oil pump inside lubricates automatically and makes a long lifespan; barrel thickness 14 mm, inner wall processed by vertical lathe to achieve coaxiality and smooth surface; shaft made by a φ108 x 14 mm seamless tube; nozzle (φ10 mm) in the shaft sprays soap materials, three blades scrape them down, soap materials dry out fast and uniform; whole set of vacuum system can make soaps with fatty acid content from 55% to 80%; type xsd-1000; capacity 1000-1500 kg/hr; barrel diameter φ1200 mm; mouth diameter 10 mm; speed 13 r/min; power 3 kw; dimension φ1600 x 4500 mm; weight 3200 kg; quantity 1.
    5. Fine separators: separate the soap powder from the water when vacuum drying; quantity 1.
    6. Barometric condenser: condense water from the soap; quantity 1.
    7. Eliminator: draw off water; quantity 1.
    8. Pelletizer: used to press the vacuum-dried soap materials into soap noodles; long double screws turn inward to drive soap materials to extrude soap noodles through pore plates; type xsn-1000; capacity 1000-1500 kg/hr; screw diameter φ230 mm x 2; power 15 kw; dimension 3100 x 1200 x 1550 mm; weight 3000 kg; quantity 1.
    9. Stage vacuum pump: keep the vacuum system in vacuum state; power 15 kw; quantity 1.
    10. Buffer tank of vacuum pump: protect the vacuum pump from steam water; size φ600 x1200; quantity 1.
    11. Soap pump, water pump: soap pump special constructure, draws liquid soap from ingredients mixture tank to heat exchanger, power 7.5 kw; water pump for water circulating, power 5.5 kw; quantity 2.
    12. Seamless tube and valve: φ76, φ48, etc.
    13. Flange, screw, elbow, etc.
  8. Finishing Line (304 Stainless Steel)
    1. Mix fragrance and other ingredients; mill soap noodles twice, vacuum extrude soap bar, cut soap cakes, at the same time stamp logo on soap cakes.
    2. Three roller mill: three-roll grinding mill used to grind, press the material to increase its density and quality; roll diameter φ260; roll length 780 mm; motor power 7.5 kw; roll speed ratio 1:3:9; dimension 1500x1200x1000 mm; weight 2400 kg; quantity 2.
    3. Vacuum plodder: used to grind, refine and press soap material into soap bar; above and below screws and two orifice plates press and refine the soap material and make the soap bar tight and the surface bright; motor and reducer are separated for long life-span and maintenance; below screw’s speed 13 r/min; power 15 kw; dimension 2000x1200x1500 mm; weight 3000 kg; quantity 1.
    4. Soap cutter: cut the continuous soap bar into soap cakes; power 1.5 kw; quantity 1.
    5. Soap stamping machine: stamp logo on soap cakes; power 4 kw; quantity 1.
    6. Conveyor belt: transport soap cakes; quantity 1.
    7. Seamless tube and valve: φ76, φ48, etc.
    8. Flange, screw, elbow, etc.