NovaStar, CP113, Toilet Soap Production Line, 300 to 500 kg/hr, 50 kW (New)

Overview

1. Used to produce toilet soap with fatty acid content (active content) from 60% to 80%.

2. Material is soap noodle.

3. Capacity is 300-500 kg/hr.

4. The dimension and pattern of the soap can be made by customer's requirements.

5. Materials: soap noodle (soap grains), pigment, fragrance.

Production Process

1. Mix materials, grind twice, extrude soap bar, cut and stamp soaps.

2. Soap noodle to toilet soap.

Equipment Included

1. Mixing agitator

   1. Mix soap noodle and other additives sufficiently.

   2. Adopt famous brand geared motor.

   3. Capacity: 100 kg/batch.

   4. Mixing time: 5 to 10 min.

   5. Blender: half-spiral.

   6. Power: 5.5 kW.

   7. Speed: 32 rpm.

   8. Discharging way: manual (controlled by screw).

   9. Dimension: 2250 x 810 x 1450 mm.

   10. Weight: 600 kg.

2. Three-roller mills

   1. Three rollers in a horizontal direction grind materials twice by different speed.

   2. Fineness of grind is 3-18 um.

   3. The roller is made of high quality alloy.

   4. Circulating water in the roller lowers the machine's temperature.

   5. Used to mix soap noodle and other additives sufficiently, make the soap structure tight and improve soap's density and quality.

   6. Type: S260.

   7. Roll diameter: 260 mm.

   8. Roll length: 780 mm.

   9. Motor power: 7.5 kW.

   10. Roll speed ratio: 1:3:9.

   11. Dimensions: 1500 x 1300 x 1200 mm.

   12. Weight: 2300 kg.

3. Single-screw double-layer vacuum plodder

   1. Vacuum plodder is used to grind, refine and press soap material into soap bar.

   2. The above and below screws and two orifice plates press and refine the soap material and make the soap bar tight and the surface bright.

   3. The motor and the reducer are separated, for long life-span and maintenance.

   4. The below screw speed is adjustable to regulate the production capacity.

   5. The vacuum chamber has a vision glass to watch the inner.

   6. The vacuum meter tests the vacuum degree.

   7. The heater inside the outlet adopts automatic temperature control system.

   8. Type: CP113.

   9. Material: parts that touch the soap are made by stainless steel 304.

   10. Capacity: 300-500 kg/hr.

   11. Diameter of screw: 200 mm.

   12. Speed: top 15; bottom: 8-16.

   13. Power: top: 5.5 kW; bottom: 7.5 kW.

   14. Dimensions: 3780 x 1060 x 2300 mm.

   15. Weight: 3200 kg.

4. Stamping machine

   1. The stamping machine is used to cut, shape and print the soap bar extruded from the former machine vacuum plodder.

   2. It uses crank-link mechanism instead of worm-wheel, which eliminates vibration and improves productivity, increasing the productive capacity and prolongs the life-span.

   3. This machine can produce round, oval, and quadrate soaps.

   4. Connecting with a refrigerator to the stamping machine's mould, the soap is easily to demould, and the surface of soap is smooth and good-looking.

   5. Type: LGDA-120.

   6. Capacity: 80-120 pcs/min, 1-2 pcs/mould.

   7. Spec of soap: 10-250 g.

   8. Mould: made of copper, circulate refrigerant.

   9. Motor: YCT160-4B, 3 kW.

   10. Dimension: 3560 x 1410 x 1135 mm.

   11. Weight: 1750 kg.

5. Refrigerator

   1. Matched cooling unit of LG-120 stamping machine.

   2. Used to make the moulds cool so that the soap can demould easily.

   3. Compressor: "Maneurop", 4 kW.

   4. Cooling capacity: 12900 kcal/hr, 15 kW.

   5. Temperature: -15 to -18 centigrade.

   6. Water tank: 50 L, SS 304.

6. Vacuum pump and water pump

   1. Vacuum pump is used to draw air out from soap materials, to prevent soap from breaking.

   2. Power: 2.35 kW.

   3. Water pump is used to circulate water to cool down the vacuum plodder.

7. Conveyors

   1. To convey soap materials between soap machines.

   2. The first and second screw conveyors are semi-covered, used to convey powder and liquid ingredients, made of stainless steel 304.

   3. The other conveyors are food-grade belts.

   4. Light type, good appearance and smooth operation, non-noise.

   5. Power: 1.1-1.5 kW/pcs.

8. Distribution boxes (2)

   1. Controls soap machines.

   2. Size: 700 x 550 x 1540 mm.

   3. Weight: 50 kg.

9. Blender

   1. Capacity: 100 kg/time.

   2. Power: 3 kW.

   3. Dimensions: 1650 x 1000 x 1150 mm.

   4. Weight: 452 kg.

10. Delicate machine

    1. Capacity: 2500 kg/hour.

    2. Power: 15 kW.

    3. Dimensions: 2600 x 1200 x 1700 mm.

    4. Weight: 1100 kg.

11. Three roll mill

    1. Diameter of cylinder: 405 mm.

    2. Working area length: 810 mm.

    3. Power: 15 kW.

    4. Dimensions: 2100 x 1950 x 1350 mm.

    5. Weight: 5218 kg.

12. Article vacuum outer machine

    1. Capacity: 300-700 kg/hour.

    2. Power: 5.5 kW.

    3. Dimensions: 3500 x 800 x 2300 mm.

    4. Weight: 2800 kg.

13. Soap printer

    1. Capacity: 60-120 pieces/minute.

    2. Power: 2.2 kW.

    3. Weight: 1000 kg.

    4. Dimensions: 1450 x 800 x 1100 mm.

14. Two stage rotary vane vacuum pump water pump

    1. Extraction quantity: 8 L/second.

    2. Power: 1.5 kW.

    3. Dimensions: 51 x 31 x 39 mm.

15. Feeding conveyor belt

    1. Dimensions: 4000 x 420 x 260 mm.

    2. Power: 1.5 kW.

    3. Dimensions: 2500 x 420 x 260 mm.

    4. Power: 1.5 kW.

16. Power distribution cabinet (1)

    1. Controls soap machines.

Production Conditions

1. Water: 1 m³ circulating water.

2. Electricity: 60 kW/hour, 480 V, 60 Hz.

3. Workshop requirements: length 22 m, width 8 m, height 3.5 m (including workers operating area).

4. Human demands: 6-8 persons.