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Akarmakina, Composite Autoclave, 2500mm Usable Diameter, 6000mm Usable Length, 10.5 Bar, 120 kW (New)

Akarmakina, Composite Autoclave, 2500mm Usable Diameter, 6000mm Usable Length, 10.5 Bar, 120 kW

Description

  1. Composite Autoclave
    1. Autoclave main body with elliptical back curve
    2. Quick closing door system with side opening hinge system
    3. Electrical heaters
    4. Power control board and control system (PLC)
    5. Valves and piping
    6. Vertical air circulation ducts
    7. Cooling battery system
    8. Rail system for trolley (2 pc)
    9. Insulation
  2. Autoclave Specifications
    1. Autoclave internal shell diameter: Ø2800 mm, usable diameter: Ø2500 mm, shell length: 7000 mm; usable length: 6000 mm
    2. Design pressure: 11 bars
    3. Working pressure: 10.5 bars
    4. Design temperature: 0 / +300°C
    5. Working temperature: 260°C
    6. The submerged welding method is to be applied for welding process
    7. The main body is to be supported by front and back saddles
    8. Vertical air circulation ducts
    9. Rail system for trolley (2 pc)
    10. 20 vacuum holes on the body one side including the collector, ball valves and vacuum gauges
    11. 10 K type thermocouple to measure product temperatures
    12. The material to be used is P355GH or greater grade special for pressured vessel and sand blasting is to be applied to the material
    13. The heavily welded parts of the autoclave are to be stress relieved
    14. ASME U Stamp declaration will be provided
  3. Quick Closing Door System
    1. The elliptical curve and flange "teeth" mechanism
    2. Bayonet closing door system
    3. The hydraulic system opening/closing and locking
    4. The door can be opened left or right direction depending on the customer requirement with hinge mechanism
    5. Special designed under pressure safety locking mechanism
    6. The manufacturing the gasket bedding
  4. Motor and Fan System
    1. Durable and low maintenance requirements
    2. Motor is special under system for autoclave process and works under pressure
    3. Motor and fan system generating the best air flow for composite curing
    4. Motor is located at the back of the autoclave
  5. Electrical Heaters
    1. The heaters are located at the back of the autoclave
    2. The heating capacity: 120 kW
  6. Power Control Board and Control System (PLC)
    1. Siemens power unit
    2. Beckhoff operator panel (PC/PLC)
    3. One group of heaters with adjustable/smart control system heating control
    4. Panel internal fan and filter system
    5. The PLC software able to control time, temperature, pressure, cooling, discharge and vacuum functions automatically with graphical display
    6. PLC system controlling the temperature, pressure, cooling, discharge and vacuum functions automatically
    7. With advanced recipe system for curing processes
    8. 10 K type thermocouple to measure product temperatures
    9. 5 pcs of K type thermocouples for automation control
    10. Voltage: to be determined
  7. Valves and Piping
    1. Valve systems to control: pressure, pressure discharge, vacuum, cooling
    2. Pressure, pressure discharge, vacuum on/off control system and cooling adjustable/smart control system
    3. Over pressure safety valves (1 pc of spring adjusted) located on top of the autoclave
    4. The piping system includes the piping connections of the autoclave and the valves including the bypass connections
    5. The exhaust sound silencer
  8. Vacuum Unit
    1. The vacuum unit is used for curing composite material using vacuum bag mechanism
    2. Vacuum pump: 63 m³/h capacity
    3. The vacuum meters and ball valves located on the collectors
    4. Vacuum tank: horizontal and 100 L capacity
    5. Safety and control valves and valve connections between the collectors and vacuum tank
    6. The vacuum hoses and quick coupling connection parts are excluded
  9. Cooling Tower
    1. Open type tower
    2. Capacity: 150,000 kcal/h
    3. The main body is made of stainless steel or plastic material
    4. The tower filling material: plastic
    5. Water circulation pumps to transfer water to/from autoclave
    6. Outside building assembly is recommended
    7. The water tank for the tower is included
    8. The water conditioning is excluded