Description Overview Production width: 1600 mm Gsm: 10 to 200 Filament titer: 1.5 to 2.5 den Production capacity: 2200 t/annum per 50 gsm fabric Design production speed: 250 m/m Max actual production speed: 200 m/m Raw material mfi: 30-35 g/10 min Raw material melt point: 165 °C Raw material consistency: > 95% Raw material ash: < 200 ppm Installed power: 520 kW Actual power approximately: 338 kW Water: 45 m³/hrs Compressed air: 0.60 m³/hrs Max feeding capacity: 4/80 kgs/hrs Maxi color add capacity: 10% Main Extruder Diameter: 150 mm L/d ratio: 32.1 Material: 380Cr M0AIA Speed: 20-65 r/min Heating area: 7 Heating: 72 kW Driving: 110 kW Nitration depth screw: 0.5-0.7 mm Hardness screw: 850-950 hv Nitration depth barrel: 0.5-0.7 mm Hardness barrel: 850-950 hv Cooling style: 6 Dimension: 4.6 x 1.8 x 1.1 m Control by: Siemens Recycle Extruder Diameter: 105 mm L/d ratio: 25.1 Material: 38 Cr M0AIA Speed: 20-70 r/min Heating area: 5 Heating: 18 kW Driving: 20 kW Nitration depth screw: 0.5-0.7 mm Hardness screw: 850-950 hv Nitration depth barrel: 0.5-0.7 mm Hardness barrel: 850-950 hv Cooling style: water Dimension: 3.0 x 15 x 1.0 m Control by: Siemens Polymer Filter Type: automatic candle Filter area: 2.2 sqm x 2 Metering Pump Type: pressure loop closed system, 250 cc/r Rotation speed: 0-40 Power: 4 kW Spin Beam Spinning beam temp: 220-240 °C Extruding mould: branching type Material: 40CR Spinneret Material: Japanese, SUS 431 Size: 1910 x 216 x 30 Number of holes: 10000 Diameter of hole: 0.45 L/d ratio: 4.1 Side Air Blowing Made by: profile steel, 3 mm all board Cooling air distribution: SS board/hole Drafter Made by: profile steel, 6 mm mirror/SS Gap inside: adjustable Max mechanical speed: 200 m/min Main rubber roller diameter: 318 mm Roller surface length: 2050 mm Single side wall thickness: 8 mm Rubber thickness: 15 mm Guide roller diameter: 196 mm Roller surface length: 2050 mm Single side wall thickness: 7 mm Calendar roller diameter: 318 mm Roller surface length: 2000 mm Single side wall thickness: 20 mm Chrome-plating surface: 0.06 to 0.1 mm Heating power: 16 kW Driving power: 7.5 kW Max web surface suction air: 15 m/s Total air quantity: 13800 m³/hrs Calendar Roller Hot Roller Operating width: 1600 mm Max mechanical speed: 200 m/min Roller diameter: 420 mm Max temp: 200 °C Roller pressure: 100 N/cm Automatic Slitting and Winder Max working width: 1600 mm Max roller diameter: 1200 mm Max mechanical speed: 200 m/min Initative rubber roller diameter: 450 mm Roller surface length: 2000 mm Single side wall thickness: 15 mm Rubber thickness: 15 mm Guide roller diameter: 120 mm Roller surface length: 2000 mm Single side wall thickness: 6 mm Chrome-plating surface: 0.06 to 0.1 mm Driving power: 5.5 kW Slitting Machine Production width: 250-1600 mm Max roller diameter: 600 mm Mechanical speed: 280 m/min Initative rubber roller diameter: 195 mm Single side wall thickness: 7 mm Rubber thickness: 15 mm Guide roller diameter: 120 mm Roller surface length: 2000 mm Single side wall thickness: 6 mm Chrome-plating surface: 0.06 to 0.1 mm Driving power: 7.52 kW Discharging Machine Width: 1600 mm Max diameter: 1200 mm Max mechanical speed: 280 m/min Initative rubber roller diameter: 294 mm Roller surface length: 1940 mm Single side wall thickness: 7 mm Rubber thickness: 15 mm Driving power: 5.5 kW Calcinator Processing temp: 450-500 °C Size: 5 m x 1.8 m x 1.7 m h Hearth diameter: 700 mm Heating power: 20 kW Electrical Plc: Siemens Invertor: Siemens Frequency conveyor: Siemens Touch screen: Schneider (German brand) Contactor: Schneider (German brand) Relay: Omron (Japan) Motor: Nanyang Velometer: Yudian Programmable controller: Mitsubishi All type of sensors: GYC Auxiliary Pack oven: 20 kW Pack ultra sonic cleaning: 4 kW Cooling tower: 2.2 kW Air compressor: 7.5 kW Crane for spinneret: 1.5 kW Air conditioner with chiller: 60 kW Air conditioner brand: Carrier
