Fameccanica, Baby Diapers Converting Line, 300 pcs/min, 350 kW

Description

  1. Overview
    1. Fameccanica brand – fully upgraded and refurbished in 2010
    2. Subject to check-up before delivery
    3. Speed 300 pcs/min
    4. 3 sizes (or 4 at client request)
    5. Power 350 kW
    6. Power 415 V 3 phase - 240 V single phase - 24 DC control (transformer if required)
  2. Forming Section
    1. 1 pulp stand holding 4 x 1 ton rolls
    2. 1 sound proof hammer mill enclosure with 2 access doors
    3. 1 screen less hammer mill mod. HM 810 equipped with 110 kW motor
    4. 1 AC drive pulp in feed system suitable to defibrate treated and untreated pulp
    5. 1 10 H.P vacuum purge fan
    6. 1 50 H.P main system fan
    7. 1 75 H.P drum vacuum forming fan
    8. 1 Ibis rotary drum filter complete with enclosure, gear box, suction nozzles and pneumatic control
    9. 1 drum forming unit model DF – 810 complete with fans
    10. 1 1 ton S.A.P stand
    11. 1 Acrison’s MD-11 2000 weigh feeder unit for SAP delivery
    12. 1 SAP transfer vacuum pump
    13. 1 forming drum
  3. Machine Components
    1. ADL PLC control unwinder with automatic splicing and compensation tension controller
    2. WBE unwinder with manual splicing
    3. Poly & nonwoven PLC control unwinder with CTC automatic splicing and compensating tension controls
    4. Tab tape off line unwinder
    5. Frontal tape off line unwinder
    6. Leg elastic off line motorized unwinder
    7. Leg cuff off line motorized unwinder
    8. Tissue on line manual unwinder
    9. Nonwoven top sheet PLC control unwinder with automatic CTC splicing and compensation tension control unit
    10. Leg cuff PLC control unwinder with automatic CTC splicing and compensation tension control unit
    11. Tideland slitter knife for leg cuff
    12. ADL applicator unit
    13. WBE applicator unit with motor driven in feed
    14. Frontal applicator unit with blade heating system
    15. Tab tape applicators with motor driven in feed
    16. 1 ton crane
    17. Metal detector
    18. Nappy printer
    19. Busch vacuum pump
  4. Glue System – Nordson
    1. ATS with 4 pumps system for poly, F/tape, B.O.C and top sheet
    2. 6000 series with 2 pumps system for leg and leg cuff elastic
    3. 6000 series with 2 pumps system for tissue and ADL
    4. Versa blue with 2 pumps system for tab tape
    5. 8 glue manifolds
    6. 6 glue hoses assorted lengths stacker
  5. Stacker and Packaging
    1. Sierem semi-automatic stacker
    2. Dimico model P1620 automatic packaging (Sweden)
    3. Prepress unit complete with flex link conveyor system
    4. Packaging unit
    5. Finished goods
    6. Domino bag printer
    7. Metal detector
    8. Box sealer
    9. Motorized roller conveyor
    10. Packaging cassettes – various sizes
  6. Electrical
    1. 415 V 3 phase, 240 V single phase, 24 DC control
    2. Hammer mill cabinet
    3. Rotary drum filter cabinet
    4. Main machine cabinet
    5. Stacker cabinet
    6. Dimico packaging cabinet
    7. 6 PLCs (see attachment)
  7. Accessories
    1. Screw compressor Gardner Denver mod. ESD 200/8
    2. Air dryer & filter
    3. Pre filter
    4. Micro coalescing filter
    5. Oil/water separator
    6. Air receivers
    7. 7 compress air pipe work
  8. Recycle Section
    1. 2 compactors for plastic off cuts
    2. Compactor for card board
    3. 2 suction fans for packaging bag off cut
    4. Dust extractor system with vertical bag house
    5. Pipe work
  9. Workshop Equipment
    1. Surface grinder for blades sharpening
    2. Disc grinder for rotary die sharpening
    3. Assorted tools for die sharpening
    4. Technical manuals and drawings
  10. Included Software and Hardware
    1. Toshiba laptops with all software required to configure the machines preinstalled: RSLogix 500 and 5000, RSLinx, Factory Talk, RSNetWorx, KEB, Step, Pilz and etc. All necessary cables are included
    2. PC with preinstalled RSLinx and RSLogix 500
    3. Latest copy of all PLC, HMI, drives programs