Company founded 1975 US-based machinery business experienced in worldwide sales.

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NovaStar, HMX-400, Gluten Free Non-Precooked Pasta Line, 400 kg/h (New)

Description

  1. Overview
    1. Capacity: 400 kg/hour dry pasta
    2. Installed motor power of line: 90 kW
    3. Absorbed electricity power: 60 kW/hour (average)
    4. Installed power for dryer: 110°C - 130°C, 200,000 kcal/hour
    5. Absorbed power by dryer: 110°C - 130°C, 110,000 kcal/hour
    6. Installed cooling power on line: 7-12°C, 20,000 kcal/hour
    7. Die diameter: 350 mm
    8. Needed boiler capacity: 110°C - 130°C, 250,000 kcal/hour
    9. Needed chiller capacity: 7-12°C, 25,000 kcal/hour
    10. Needed steam boiler: 160°C, 250 kg/hour steam
  2. Dry Mixer (Pre-Mixer)
    1. Stainless steel dry mixer for mixture of different types of flours.
  3. Flour & Semolina Transfer System
    1. Automatic starting screw conveyor or on-top blower with vibro shaking feeding bunker.
  4. Press
    1. Extruder with vacuum to produce the best macaroni.
    2. Activator and feeding unit: feeder (cyclone) with acrylic clear plastic seemable system and sensor control.
    3. Semolina feeding unit (volumetric semolina doser): stainless steel structure and controlled by inverter, working automatically with different values for different kinds of pasta and macaroni types, supported by PLC system and controlled from user interface screen.
      1. Made of AISI 304 stainless steel construction.
      2. Single screw inverter controller, screw made of Derlin.
    4. Water feeding unit: sensitively controlled with seemable control needle valve and gage.
    5. Speed mixer (premixer): stainless steel structure, pallets and screw.
      1. Made of AISI 304 stainless steel.
      2. Dual mixing phase, stainless steel shaft and paddles.
      3. Direct connect drive by IP56 water resist electric motor.
    6. Steam mixer: steam cooking mixer and steam control system for non pre-cooked raw material processing.
      1. Made of AISI 304 L stainless steel construction.
      2. 200 kg dough capacity.
      3. Inverter speed control.
      4. Steam control by electronic steam flowmeter and pneumatic control valve.
      5. Steam distributor from multi entrance.
      6. Single shaft with paddles as complete AISI 303 stainless steel.
      7. Side scraper pallets are mask (covered) by stainless steel.
    7. Main mixer: stainless steel structure and pallet, single shaft.
      1. Made of AISI 304 L stainless steel construction.
      2. Single shaft with paddles as complete AISI 303 stainless steel.
      3. Side scraper pallets are mask (covered) by stainless steel.
      4. Gearbox.
    8. Vacuum air lock: 5 wings, wings are made of stainless steel.
      1. Cast iron stator, AISI 303 stainless bucket rotors.
    9. Vacuum mixer: stainless steel structure and pallet, single shaft.
      1. Made of AISI 304 L stainless steel construction.
      2. Single shaft with paddles as complete AISI 303 stainless steel.
      3. Side scraper pallets are mask (covered) by stainless steel.
      4. Electric motor.
      5. Vacuumeter.
      6. Filter special design of NovaStar.
      7. Vacuum breaker and discharge valve.
      8. Clear plastic watching covers 25 mm thickness.
    10. Single head compression screw and cutting system: die diameter 350 mm, stainless steel screw (not covered).
    11. Individual special inverter control with pressure feedback alarm for security.
    12. Die changing unit: hydraulic system.
    13. Press head: high pressure resistance design with nominal 110 bar and maximum 140 bar pressure.
      1. Carbon steel construction.
      2. Pressure calibrated analog sensor.
    14. Press main construction: carbon steel construction.
      1. Walking surfaces are covered by threaded aluminum.
      2. Side protections are assembled.
    15. Circular die: diameter 350 mm.
      1. Interchangeable Teflon inserts.
      2. Italian made.
      3. Together with thick and thin stainless steel mesh.
  5. Shaking Pre-Dryer
    1. 3 layers shaking system.
    2. Base support structure coated steel structure with epoxy paint.
    3. 3 layer as shaking.
    4. 3 pcs axial fans.
    5. Superheated hot water coil.
    6. Support structure for cabin panels made of stainless steel profiles.
    7. Cabin mesh is made of 304 stainless steel mesh.
    8. Cabin panels made of AISI 304 stainless steel, injected inside high density PU isolation.
    9. Air temperature control with gauge and globe valve.
  6. Elevator
    1. From shaker (trabatto) to dryer.
    2. From cooler to silo.
  7. Eco Dryer
    1. 42 m2 continuous system.
    2. All construction is stainless steel.
    3. Gear motor equipped with automatic power factor correction by inverter system.
    4. Chains and star-shaped toothed gears.
    5. Slotted metal belt system – composed of articulated slotted slats made of anodised aluminum, inside it there is AISI 304 mesh for best air circulation.
    6. All temperature values are controlling by PLC.
    7. Hot water controls are made by 2 pcs 3 way valves, the valves are controlling automatically by PLC.
    8. Constructed on carrier upper then floor level.
    9. Air ventilation unit with PLC control and electronic air valve.
    10. Cabin panels high isolation levels 63 mm thickness, made of flame retardant high density polyurethane lined on the inside with stainless AISI 304 sheeting with hard-soldered borders which require openings or holes. Side panels can be opened for inspection.
  8. Cooler Unit (1.5 x 1)
    1. Moving with vibration system, cooling with air circulation and the air which passed from cold water serpentines by axial fans as one layer.
    2. General dimensions: length: 150 cm, width: 125 cm, height: 150 cm.
    3. Belt width 110 cm, belt length 1.5 meters.
    4. Support base and complete construction made by AISI 304 stainless steel.
    5. Cabin panels high isolation levels 63 mm thickness, made of flame retardant high density polyurethane lined on the inside with stainless AISI 304 sheeting with hard-soldered borders which require openings or holes. Side panels can be opened for inspection and cleaning.
    6. Slotted metal belt system – composed of articulated slotted slats made of anodised aluminum, inside it there is AISI 304 mesh for better air circulation.
    7. Aluminum belt motion advancement drive unit, equipped with inverter-duty gear motor.
    8. Cooling coil copper piping and aluminum fins.
    9. Cooling unit air circulation fan feeding cooling coil.
  9. Oil Vacuum
    1. Capacity: 150 m³/hour.
    2. Vacuum power in sea level is 680 mm Hg.