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Vecoplan, Cumberland, Shredding and Granulating Line, 20 HP, 36 inch Conveyor

Vecoplan, Cumberland, Shredding and Granulating Line, 20 HP, 36 inch Conveyor

Description

  1. Overview
    1. Vecoplan model RI-36/21 shredder system
    2. 20 hp, 460 volts, 3-phase, 60 Hz
    3. Item 001: shredder grinder
    4. Make: Vecoplan
    5. Model: RI-36/21
  2. Conveyor Specifications
    1. Conveyor length: 21 ft
    2. Conveyor width: 36 in
    3. Sidewall height: 12 in
    4. Conveyance speed: 54 fpm
    5. Drive power: 3 hp
    6. Inclined design with adjustable support legs
    7. Belting material made of multi-ply PVC
    8. Trough construction of 14 gauge steel
    9. Return guides with UHMW strips
    10. Replaceable bolt of receiving hopper for gaylord loading
    11. 2,000 pound conveyance capacity
    12. Winged tail pulley for self-cleaning operation
    13. Crowned head pulley for self-tracking
  3. Shredder Specifications (Model VAZ800)
    1. Item 002: model VAZ800 shredder
    2. Machine cutting area: 32 in wide x 3 in long ram with abrasion resistant top plate
    3. Rotor size: 10 in diameter with full-load start-up capability and self-cleaning rotor side pockets to help prevent a possible fire hazard
    4. Sizing screen: 1-1/2, heavy duty, close-tolerance fit
    5. Rotor bearings: double spherical, tapered roller bearings in solid steel housings (not cast)
    6. Sidewall configuration: high manganese content for abrasion resistance
    7. Infeed hopper: 40 in infeed height (does not include stack system riser)
    8. Feed system: PLC controlled two speed and dual pressure hydraulic ram, external ram guides for bridge-free interior and simplified maintenance
    9. Material containment: fully surrounded chamber, spring loaded wipers for even wear
    10. Rotor: high production and high torque setting, self-cooling profile
    11. Number of cutters: 20, 4-way indexable, hardened compound, fully supported
    12. Rotor speed: 115 rpm, fluid coupling connection, seamless gearbox on floating mount
    13. Drive motor hp: 20 hp TEFC, premium efficiency, 1.15 service factor, automatic shutoff when the machine runs empty
    14. System controls: Allen controls package with touch-pad display interface
    15. Voltage: 460 volts, 3 phase, 60 hertz
    16. Safety consideration: this machine is fitted with exclusive mined rotor end pockets; this permanent feature is maintenance free over the life of the grinder and is designed to automatically expel material, reduce heat generation and wear
    17. Nominal output: approximately 400 pph, subject to feed rate, materials being fed, etc.; actual throughput may vary
    18. Included options: hopper hood
    19. Stack system integration package with base transitions, magnetic plate and electrical controls; interlock to the primary shredder
  4. System-Wide Electrical Panel
    1. A complete UL certified, NEMA 4 electronic control panel will be provided
    2. The touch pad control screen will interface with an Allen Bradley PLC
    3. This self-diagnostic panel will alert operators of a specific fault and direct maintenance personnel to the proper repair procedure
    4. An event history will store pertinent operational information for management review
    5. An Allen Bradley PowerFlex variable speed drive is included for ram-speed control
    6. All equipment will be interlocked for safety and performance
    7. Programmed logic will be provided to monitor amp loads of equipment to provide a balanced feed rate throughout the process
    8. All required starters are included
    9. Optional ethernet connection is available
  5. Standard Equipment Features and Benefits
    1. ISO 9001 manufactured
    2. Complete UL inspected control panel in a NEMA 4 enclosure
    3. Equity “buyback” guarantee with 100% value for the first 4 months of ownership
    4. Fully surrounded ram with spring-loaded wipers to prevent material wedging within the chamber
    5. Tramp metal protection and automatic rotor reversal
    6. External ram guides for easy maintenance and increased interior space without bridging
    7. Warranty: 1 year on parts
  6. Granulator Specifications (Model 36T)
    1. Item 003: model 36T thermoform granulator
    2. 7.9 in x 36 in (201 mm x 914 mm) cutting chamber
    3. Shredder to granulator transition infeed adapter transition mounting is provided; the cutting chamber is comprised of the main frame, 2 adjustable bed knives, bed knife shield, and integral oversize bearing housings; the internal surfaces of the rugged steel chamber are machined to a smooth finish for effective cleaning
    4. The high alloy steel chevron 3 knife rotor is heat treated for long life and durability; all rotor surfaces are machined for ease of cleaning; the three rotor knives are bolted to the rotor with high-strength alloy steel bolts; heavy duty ball bearings are mounted in housings outboard of the cutting chamber to prevent bearing contamination; the rotor is an open wing design
    5. The three D2 steel rotor knives are heat treated through a proprietary process to insure long life; the knives are finished to a keen edge steep angle
    6. The two D2 steel bed knives are heat treated through a proprietary process to insure long life; clearance between the rotor knives and bed knives is obtained by simple adjustment of bed knife push screws
    7. The screen has 5/16 in (8 mm) diameter holes; the reversible screen is mounted in a swing-down pull-out cradle which permits quick, easy access for thorough cleaning and/or changing
    8. The 20 hp (15 kW), 1200 rpm, totally-enclosed fan-cooled (TEFC) motor is rated for 460 V/3 ph/60 Hz
    9. The drive parts include a motor sheave, tapered bushing, single flywheel rotor sheave, V-belts, and an adjustable sliding motor base
    10. Granulator controls will be included in the shredder system-wide control panel
    11. The low-profile base is of rugged steel construction and caster mounted for ease of machine mobility
    12. The discharge is an airveyor type with 6 in (152 mm) OD outlet
    13. The discharge direction is at the left side of the machine
    14. Safety interlocks prevent inadvertent access to the cutting chamber while the granulator is in operation
    15. Approximately (H/W/D) 24.5 in x 50.75 in x 86 in (622 mm x 1,289 mm x 2,184 mm)
    16. Shipping weight approximately 2,600 lbs (1,179 kg)
    17. Warranty: 1 year parts
  7. Blower and Material Handling System
    1. Item 004: 5 hp floor mount blower
    2. 5 hp (3.75 kW) TEFC motor, direct drive, 3450 rpm, mild steel construction, aluminum impeller, 6 in (152 mm) OD inlet and outlet, counter clockwise-up discharge (standard), floor-mount stand
    3. 460 V/3/60 Hz
    4. The controls will be included in the granulator control panel
    5. 6 in (152 mm) x 5 ft (1,524 mm) long metal flex with flow collars
    6. (2) couplings required included in tubing package below
    7. Model #8 cyclone, regular cone, 6 in (152 mm) OD right hand inlet, 6 in (152 mm) OD material discharge, 14 gauge welded steel construction, 16 in (406 mm) OD top air discharge, flange mounted removable lid, support ring welded to barrel, flanged and gusseted for surge bin mounting
    8. Filter head assembly: model #8 side mounted filter head, galvanized steel plenum chamber, (1) 16 in (406 mm) OD flanged inlet, (4) 16 in (406 mm) diameter x 120 in (3,048 mm) long shaker felt filter bags 6-10 micron, stainless steel filter bag clamps, nylon quick release filter bag straps
    9. Filter head support arm: model #8 support arm included; supports end of filter head from cyclone support stand
    10. Two (2) 6 in x 20 ft lengths of 11 gauge carbon steel tubing (unpainted)
    11. Two (2) 6 in elbow, 90 degree sweep, 30 in CLR, 11 gauge carbon steel (unpainted)
    12. Ten (10) 6 in compression couplings
    13. Additional items are listed below should additional items be needed
    14. Warranty: 1 year parts