NovaStar, NN474, Laboratory Needle Punching Machine, 1000mm, Double Down Stroke
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Description
Overview
Needle punching machine for laboratory R&D
Medium speed double down stroke needle loom
Working width: 1000mm
General Parameters
Working width: 1000mm
Needling frequency: ≤500 rpm (idling run)
Stroke: 60mm (design to need)
Needle density: 5000 n/meter (design to need) x2
Needling type: down stroke; double needle plate (▼▼)
Delivery speed: 1 to 10 m/min
Total power: ~11.2 kW (design to need)
Specifications
Working width: ≤1000mm
Capacity: N/A
Gsm range: 100 to 1000 g/m2 (for reference, according to other machines and fibers)
Raw material: N/A
Process: N/A
Main Components and Structure
Framework: high quality Q235 steel, designed by reliable stress analysis, processed by high temperature qualitative treatment
Main shaft: 45# steel, fine finished after quenching and tempering treatment
Main transmission: eccentric link with balance blocks
Main needling beam: made of superior aluminum alloy with a fine finish
Needle plate: aluminum alloy, pore dia. 1.82mm, fixed by airbag locker with auto alarm and stop when loosening
Bed and stripper plate: worm gear driven by electrical lifter
Guide pin: alloy steel by temperature treatment, hard chrome plated surface, under fine grinding refining process
Input and output rollers: air cylinder pressed, electroplated surface, variable speed control by inverter
Lubrication oil: electrical pump, regularly filling quantitative oil, non-circulation type
Features
Framework made of superior steel plate, under thermal treatment to eliminate welding stress to ensure long service life, CNC machining on surface to achieve high precision
Framework formed by separated parts with high stiffness, high load bearing and excellent vibration resistance
Framework finished by stress relieving annealing (high temperature qualitative treatment), endurance resistance and heat treatment prior to machining, to ensure high precision assembly and long term service life
Machine balancing strictly calibrated for smooth running with minimized vibration and noise
Airbag locker on needle plate to quicken exchange work and save time
High grade imported bearings on crucial parts to ensure service life and performance
Reliable lubrication design and excellent sealing to minimize mechanical wear and enable long, steady running
Electrical System
Electric control mode: ordinary electrical control with control panel
Power supply: 480V/60Hz (specified by customer)
Total power: electrical power: ~11kW to 16kW
Inverter: Siemens brand
Motor: Siemens-Beide brand
Electrical apparatus: Schneider Electric
Scope of Supply
1 set needle loom
2 spare needle plates
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