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Complete Incinerator and Waste-to-Energy Plant, 30,000 Tons, 2015, 3 MW Electricity, Cement Granules Production

Complete Incinerator and Waste-to-Energy Plant, 30,000 Tons, 2015, 3 MW Electricity, Cement Granules Production

Description

  1. Overview
    1. Complete waste-to-energy incinerator plant, recovering the irrecoverable.
    2. Brand: N/A
    3. Year: 2015
    4. Average production of 25,000 tons of waste per year, depending on the calorific value of the incinerated waste, while the waste solidification and stabilization plant, the research center and the laboratory are able to treat over 100,000 tons of waste per year.
    5. The waste-to-energy plant, in addition to producing 3 MW of electricity, is mainly dedicated to the final product cement granules.
    6. The plant can treat a very wide range of waste (hundreds of codes) including: waste from agricultural products, industrial and chemical waste, hazardous and pharmaceutical waste, PFU, wood waste, organic and non-organic hazardous waste, car fluff, paper mill pulper, various organic material, mud, liquid and polluting waste, waste from paint, enamels and inks, steel industry waste, sewage, slimy, halogenated organic solvents, and so much more.
    7. From certain groups of waste a homogeneous and stable compound is created.
    8. The installation involves two processes in decisions R1 and D10.
    9. According to the table there are several hundred codes, practically everything except stone, glass and heavy metal.
    10. Complete plant with two-stage post-combustion of exhaust gases with temperatures of over 1,100 degrees.
    11. Plant started up at the end of 2015 and is also suitable for the combustion of hazardous waste, including medical waste and industrial chemical waste.
    12. It includes a complete method of treating hazardous waste to obtain useful products and an installation system that allows the use of this cutting-edge, patent-protected method.
    13. The technology also includes the treatment of hazardous and/or inorganic waste that after the combustion, solidification and stabilization processes to treat waste such as slag and dust and obtain, produce artificial aggregates such as cement granules etc., which are then used as artificial aggregate in construction, road construction (asphalt) and more.
    14. That is, the stabilization and solidification of hazardous and non-hazardous inorganic waste, the final product of which will be cement granules.
    15. ISO 14001 certified plant, ISO 9001 certified, and other certifications covering the recovery of hazardous and non-hazardous waste, with the best emerging technologies in this field, laboratory testing of waste, water and sewage and with the production of artificial aggregates using waste.
  2. Main Plant Sectors
    1. Counter-current rotary kiln with front and rear head.
    2. Basic geometric dimensions of the rotating drum: external diameter DW – 3 m, length L – 7.9 m, L/D 2.6, exhaust gas flow rate in the furnace - USP – 1.85 m/sec, minimum residence time of the exhaust gases in the rotating drum - 4.2 sec, number of revolutions of the furnace - 0.125 – 0.25 rpm.
    3. Afterburner chambers I and II connected with connectors, with flow rate: Qd = 60,000 m3/h.
    4. Mixing chambers (fume cooling, urea dosing).
    5. 13.2 tph boiler system for the production of superheated steam with a capacity of 8,500 kg/h - 3.53 MPa - 30,000 Nm3/h, this is a heat recovery boiler, double pass, independent, single cylinder with natural circulation.
    6. The turbine with output power of 1,350 kVA and 2 generators with output power of 1,500 kVA for total 3 MW existing, have not been used because for company needs all the heat has been used to dry the raw material (due to the great demand) for the production of alternative fuels, therefore this turbine plant and generators are practically unused (as new).
    7. Analysis systems developed by Gasmet CX-4000 analyzer - JUM 3-700A analyzer - and others.
    8. All documentation regarding the process is available.
  3. Condition and Included Items
    1. Condition: used.
    2. Plant visible in eastern Europe.
    3. Complete with all documents and certifications.
    4. The offer includes dismantling and loading.
    5. Quote available for reassembly with start-up and investigation.
    6. A highly competent company has already provided us with a quote for the reassembly of the entire system, which we will make available.