Description Overview Superior contour cutter for foam cutting Incorporates a loop blade driven by a variable frequency motor Running speed of the knife can be adjusted for different density foam X and Y axis driven by servo motor with rack and gear Utilization of a micro-toothed knife avoids regrinding and guarantees constant cutting quality Technical Specifications Max. foam block size: length 3200 mm × width 2300 mm × height 1250 mm X axis: conveyor belt Y axis stroke: 2300 mm Cutting knife size: teeth blade 3 × 0.5 mm (width × thickness) Cutting knife quantity: horizontal + vertical Control system: industrial computer Max. cutting speed vertical: 0 to 40 meters per minute (adjustable) Max. cutting speed horizontal: 0 to 10 meters per minute (adjustable) Total power: 17 kW, 480 volts, 60 Hz, 3 phase Overall weight: 4200 kg Worktable (X-Axis) X-axis worktable incorporates 2-section transmission belt to drive product forward and backward 2-section transmission belt incorporates a motor to maintain synchronization of operation Bottom of worktable incorporates plate structure to support transmission belt for stable and effective workpiece transmission Part designed with tensioning structure to facilitate installation and long-term tensioning Japanese Mitsubishi servo motor as X-axis drive motor ensures transmission accuracy and speed Incorporates imported automatic self-aligning tapered roller bearing for higher worktable load and faster running speed Maximum operating speed of table is 40 meters per minute Incorporates high quality I-shaped transmission belt for stable and fast product transmission Bridge plate treated with special Teflon plating to reduce friction force when foam crosses the bridge Two sides of bridge plate processed with beveled edge for more stable material transition Incorporates special design tensioning structure to effectively prevent belt deviation Bottom equipped with guide device to ensure straightness of tensioning adjustment Y-Axis Movement System Y axis incorporates tool wheel frame with frame structure to run on linear guide rail Guideway incorporates Hiwin series guideway from Taiwan with Hiwin dustproof slider Driven by motor, active cutter wheel on tool rest runs at high speed to cut material Taiwan Hiwin guide rails ensure transmission accuracy Incorporates rack and pinion imported from Taiwan for operating speed up to 40 meters per minute with low noise and high precision Y axis incorporates Japan Mitsubishi double servo drive up and down respectively to improve transmission accuracy and enable high-speed operation Mitsubishi motor high rigidity and high precision guarantee cutting machine precision and stability at high speed Incorporates automatic tensioning device to keep knife belt constant tensioning force and improve cutting precision Y axis 2 end set double limit switch, proximity switch one double protection, position switch provides double protection Hydraulic buffer set at 2 ends of Y-axis to prevent machine damage from misoperation or limit switch failure Special design and manufacture of knife wheel for more stable knife belt running ZG material effectively improves wear resistance of cutter wheel Cutter Wheel System Uses latest 4 cutter wheel structure design so knife belt always runs in same plane Improves machine processing, installation and use precision, stability and knife belt life Active motor incorporates ABB frequency conversion motor to adjust knife belt running speed according to material density and characteristics With function of sharpening the knife to keep knife belt sharp Synchronous Twisting Knife System Blade width is 3 mm, blade must be kept tangent to cutting pattern for smooth cutting surface during profiled cutting Machine includes 2 sets of synchronous twisting tool system System must be synchronized up and down to ensure blade does not deflect or angle Processing schedule and control precision are relatively high Design has reliable twist knife system and control system to ensure accuracy and stability
