NovaStar, NN520, Nonwoven Production Line, 4200mm Net Width, 800kg/h Capacity (New)

Name: NovaStar, NN520, Nonwoven Production Line, 4200mm Net Width, 800kg/h Capacity
Brand: NovaStar
SKU: YY-2515

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Description

Overview
1. Raw materials: 6d-15d x 76-102mm pet or pp
2. Main application: for geotextile
3. Maximum net width: ≤4200mm
4. Product weight: 150 to 1000gsm
5. Capacity of the whole line: ≤800kgs/h @ over 500gsm product with over 6d fiber
Technical Process
1. Bale openers x 3
2. Pre-opener x 1
3. Oil spraying device
4. Big chamber blender x 1
5. Main opener x 1
6. Metal detector x 1
7. Vibration feeder x 1
8. Carding machine x 1
9. Cross lapper x 1
10. Batt feeder x 1
11. High speed pre needle loom x 1
12. High speed main needle loom x 2
13. Two-roller surface treatment calender x 1
14. Accumulator x 1
15. Winder and cutter x 1
16. Trim opener x 1
17. Dust collector & filter x 1
Opener With Weighing Scale
1. Feeding conveyor equipped with supporting roller that can bear 1 bale of fibers
2. With supporting roller for feed conveyor that can hold one bale of raw material to save labor
3. Used to pre-open bale-packed fiber and transfer fiber to next procedure according to a certainty percentage, with electronic weighing system
4. Working width: 1600mm
5. Production capacity: ≤300 kg/h/set (7d polyester of first grade)
6. Weighing system: electronic
7. Control method: photoelectric
8. Frame: q235-b steel plates with 8mm thick, cut and welded by computer
9. Spiked lattice: high quality pvc with canvas interlining and surrounded with angle steel for supporting
10. Conveying lattice: two sub-section wooden lattices in high and low dislocation arrangement
11. Diameter of fiber average roller and fiber stripping roller: 480mm including height of spikes, 3 rows total
12. Feeding controlled by photoelectric automatically, spike lattice controlled by separate inverter to control feeding amount
13. Row of supporting rollers to feed whole bale of fiber at one time
14. Larger hopper made from aluminum alloy, controlled by air cylinders, auto exhaust-driven hopper
Pre Opener With Long Conveyor
1. Matches with 3 sets of bale opener with blowing fan + magnet device
2. Suitable for opening and mixing fiber, transferred to next equipment by ducting system
3. Working width: 1500mm
4. Opening method: pin plates
5. Diameter of opening roller: 600mm (including height of pin plate)
6. Frame: q235-b steel plate, made and welded
7. Feeding conveyor: pvc belt to match 3 sets of bale openers
8. Feeding roller: φ120mm steel groove roller with counter-press structure from up and down
9. Opening roller: pin plates on wooden slats, dynamically balanced
10. Transferring fan driven separately, furnished with full ducting system at φ300mm, s-shape magnets included
11. Feeding controlled by photoelectric sensor in chamber blender, with reversing switch
Oil Spraying Device
1. Set up at feeding conveyor exit to the fan
2. Supplies one spraying nozzle, valves, water tank (2 pieces, each capacity 200 liters, installed near pre-opener)
3. External ducting not included
Large Mixing Blender
1. Height: 2500mm, length: 8000mm
2. Used to mix and store opened fiber in large volumes for continuous automated production
3. Working width: 2000mm
4. Volume of fiber storage: 30m³
5. Diameter of fiber average roller and fiber stripping rollers: 500mm (including height of spikes)
6. Frame: several steel plates welded, 6mm thickness q235-b armor plate, joined by bolts
7. Horizontal delivery lattice: anti-slipping leather lattice, strengthened by many layer rollers in center, two sides equipped with wooden bars
8. Spike lattice: high quality pvc with canvas interlining and surrounded with angle steel for supporting
9. Diameter of fiber average roller and fiber stripping roller: 410mm including height of spikes, 3 rows total
10. Rotary separator ensures fiber distributed evenly in blending chamber
11. Two photoelectric sensors control feeding
12. Entrance port at end of bin for easy interior cleaning, safety switch furnished at entrance
Main Opener
1. Suitable for opening and mixing fiber, transferred to next equipment by ducting system
2. Working width: 1500mm
3. Opening method: pin plates
4. Diameter of opening roller: 600mm (including height of pin plate)
5. Frame: q235-b steel plate, made and welded
6. Feeding conveyor: pvc belt to match 3 sets of bale openers
7. Feeding roller: φ120mm steel groove roller with counter-press structure from up and down
8. Opening roller: pin plates mounted on wooden slats, dynamically balanced calibrated
9. Transferring fan driving separately, furnished with full ducting system at φ300mm, s-shape magnets included
10. Feeding controlled by photoelectric sensor in large chamber blender, with reversing switch
Metal Detector
1. Distributes fiber from main opener to each collector cabinet in turn in controlled manner
2. Electronic metal detector set up on duct pipe from opener to card feeder
3. Detects metal particles in flow of fiber and removes them automatically and correctly
4. Impurities such as iron wires, screws, gaskets, steel buckles are easy to mix inside fiber; detection head senses them and sends signal to control system, then actuator/diverter removes them
5. Actuator/diverter made of trash-extraction and hopper, incorporates pneumatic rolled plate valve with fast reaction and small air pressure loss
Vibration Feeder
1. Suitable to mix and feed opening fiber evenly into carding machine
2. Working width: 2250mm
3. Production capacity: 1000kg/h
4. Control method: photoelectric
5. Frame: q235-a steel plate, assembled in modules
6. Spiked lattice: high quality pvc lattice with thick canvas backing and angle steel supporting
7. Horizontal feeding lattice: high quality anti-skipping leather lattices, one in front of spiked lattice and one behind spiked lattice
8. Diameter of stripping rollers with pins: φ380mm, with three lines of pins, ends of rollers are anti-fiber-tangle
9. Vibrating plate included

Capacity	800 kg/h
Main Application	Geotextile, basic fabric of carpet