Bale opener → pre-opener → large chamber mixer → fine opener → vibrating chute feeder → high speed carding machine → cross-lapper → feeder → pre-needle machine → up needle punching machine → down needle punching machine → fabric accumulator → winder and slitting machine.
Opening Unit
Bale opener: 3 units.
Pre-opener: 1 unit.
Magnet: 2 units.
Large chamber mixer (30 m³): 1 unit.
Cyclone: 2 units.
Fine opener: 1 unit.
Fan (5.5 kW): 6 units.
Electric control system: 2 units.
Ducting: 1 unit.
Dust filter: 1 unit.
Carding Machine and Crosslapper Unit
Vibrating chute feeder: 1 unit.
Belt weighting system (integral type): 1 unit.
High speed carding machine (domestic needle cloth, servo control): 1 unit.
Cross-lapper (with profile adjustment system): 1 unit.
Needle Punching Unit - 3200 mm
Feeder: 1 unit.
Pre-needle machine (single board): 1 unit.
Up needle punching machine (single board): 1 unit.
Down needle punching machine: 1 unit.
Fabric accumulator: 1 unit.
Winder and slitting machine: 1 unit.
Spare board: 1 unit.
Opening Unit Specifications
Bale opener
Production rate: 300 kg/h.
Working width: 1600 mm.
Suitable fiber: length 76 mm, suitable for all kinds of cotton, wool, chemical fiber, glass fiber, etc.
Weigh weight: 0.3 to 1.2 kg.
Weighing accuracy: 2 to 4%.
Opening frequency: 2 to 4 times per minute.
Compressed air required: air volume 0.8 m³/h, air pressure 8 to 10 kg/cm².
Main performance: suitable for all kinds of fibers; can be weighed according to the ratio of products to ensure accurate ratio of different raw materials.
Main structural characteristics: reliable photoelectric control to ensure uniform and continuous feeding; frequency conversion motor drive inclined pin conveyor for convenient feed quantity adjustment; weights can be set as needed; pneumatic switchgear mechanism for automatic feeding; automatic error compensation; automatic accumulation of production; raw material ratio set in form of percentage; feeding lattice fan blower; steel needle fixing strip placed on back of leather lattice and on inner side of leather lattice.
Pre-opener
Working width: 1600 mm.
Fiber specifications: 6 to 20 denier, 38 to 76 mm length.
Installed power: 9.7 kW.
Main functions: after opening the bale, raw materials are sent through the conveyor; after initial loosening, comb and removal, bulk, coiled and compacted fibers are initially loose, straightened and sent to next process.
Main structural characteristics: comb needle beater to protect fiber from damage; fiber jam alarm parking device, emergency breaking device, reversing mechanism; frequency conversion motor transmission for feed amount adjustment; long conveyor eliminates need for another conveyor.
Large chamber mixer
Production rate (highest): 650 kg/h.
Working width: 2500 mm.
Maximum cotton storage amount: 30 m³.
Installed power: 12 kW.
Fiber specifications: 1 to 20 denier, length of 76 mm.
Main performance: produces uniform mixture of different fibers after coarse opening; raw material is layered in large holding chamber; pin conveyor vertically pulls raw material into machine for uniform mixing.
Main structural characteristics: flat belt and inclined pinned conveyor with frequency conversion speed adjustment; multiple photoelectric detection controls fiber storage level; machine frame combination for easy installation and transportation.
Fine opener
Working width: 1600 mm.
Fiber specifications: 3 to 15 denier, length of 38 to 76 mm.
Installed power: 9.7 kW.
Main functions: raw materials are fully loosened and precombed, further loosened and straightened, then fed to next process through fan.
Main structural characteristics: beater clothed with metal pins for effective opening; fiber jam alarm parking device, emergency breaking device, reversing mechanism; frequency conversion motor transmission for feed amount adjustment.
Carding Machine and Crosslapper Unit Specifications
Vibrating chute feeder
Production: 400 kg/h.
Working width: 2500 mm.
Scope of application: 1.5 to 20 denier, 25 to 75 mm.
Installed power: 10 kW.
Main performance: nonwovens carding machine feeding device; fiber forms uniform layer under uniform pressure and vibration plate; output via conveyor belt to carding machine or autoleveller device.
Main structural features: compressed air system for uniform and stable output; large capacity built-in fan controlled by frequency conversion unit; thickness of lower fiber box adjustable between 50 to 125 mm; cotton output section contour adjustment device for horizontal uniformity.
Specifications
Working width: 4800mm
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