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NovaStar, SB300, Automatic Knotted Offset Coil Production Line, 80 Coils/min, 2000mm Working Width (New)

NovaStar, SB300, Automatic Knotted Offset Coil Production Line, 80 Coils/min, 2000mm Working Width

Description

  1. Overview
    1. Coiler and assembler (transfer machine)
    2. 80 coils per minute
    3. Production capacity: 80 pcs/min - 38,400 pcs/8 hours (at maximum speed)
  2. Wire Feed Mechanism
    1. Fully digital, easy to control and adjust
    2. Travel distance can be accurately set
    3. Whole machine has no vibration
  3. Spring Conveyance
    1. Six axis linkage, all adjusted by digital controls
    2. With six manipulator arms (geneva head)
    3. Servo system controls the spring spacing, easy and quick to adjust
    4. Spring specifications: knotted offset spring
  4. Client Coil and Wire Specifications
    1. Spring wire diameter: 12 ¾ gauge (2.41mm)
    2. Lacing wire diameter: 1.3mm to 1.4mm
    3. Range of spring diameter’s mold: as per customer dimensions
    4. Coil head is 3” x 2 7/16” (76mm x 61.91mm)
    5. Center coil outside diameter: 1+15/16” (49.2mm)
    6. Coil height range: 100 to 170mm
    7. 5 turns 6” (152.4mm) – client specific height
    8. Coil head dimension length: 3' to 3 +3/32 (76mm to 78.6mm)
    9. One moulding head accommodates the range from 76mm to 78.6mm
    10. Coil width extreme right to left: 2 7/16 (61.91mm)
    11. Coil right side flat: 1 5/8 (41.275mm)
    12. Coil left side flat: 1 3/8 (34.975mm)
  5. Assembler (Coupled in Transfer Arrangement)
    1. Working width: 2000mm
    2. Number of jaws: 24
    3. Multiple trimmers at position 11, 16, 18, and 23 for quick setup so that they don’t have to be removed from the machine to go to the winder setup
  6. Turntable
    1. Wire spool turntable has a heavy-duty rotary support bearing and is a direct drive mode, has stable high-speed operation – capacity 1000kgs
    2. Includes wire feed clamping and securing function
  7. Human Machine Interface
    1. Model HMIGXU5512, brand Schneider: 10 inch touch screen
    2. There is one HMI for the coiler and one HMI for the assembler
    3. In English language on the display of the HMI and in the software program
    4. Coiler has a separate HMI
    5. Type of operating system on HMI: Schneider
  8. Utilities and Floorspace
    1. Floorspace: L x W 6800 x 4600mm
    2. Overall machine weight: 7000kg
    3. Power requirements: 3phase+N AC380V, 50 to 60Hz, with transformer to 220V
    4. Peak maximum amperage 85
    5. Air pressure: 0.6 to 0.7MPa
    6. Airtac pneumatic cylinders
    7. Air demand: 0.25 cubic meters per minute
    8. Running power consumption: 39kW
    9. With CE certification