P-4421 LAUNDRY SOAP PRODUCTION LINECAPACITY 1000 to 1500 KILOGRAMS PER HOUR
REFERENCE NUMBER: P-4421
VOLUME: 10m3
SIZE:φ2800 x 3000, 20 m3
POWER: 5.5 KILOWATTS PER SET
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P-4421
REFERENCE NUMBER: P-4421
CARBURETION WORKSHOP:
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA. DEPOSIT ANND TAKE OUT THE UNSAPONIFIABLES
1 CARBURETION POOL
MIX KINDS OF OIL TOGETHER ON THE BASIS OF THE FORMULA
VOLUME: 10 m3
FIED WORK
STORAGE TANK FOR REFINE OIL PUMP
SIZE:φ2000X2600, 8.2 m3
FEATURE: WITH COILER INSIDE
WATER PUMP, OIL PUMP, CAUSTIC SODA PUMP
POWER: 1.5 KILOWATTS/SET
SEAMLESS TUBE
(φ76x3.5) (φ57x3.5), ETC
VALVE
Φ65,φ40, ETC
FLANGE, SCREW, ELBOW, GASKET
OIL AND FAT SAPONIFICATION WORKSHOP:
OIL AND ALKALI DO REACTIONS IN THE SAPONIFICATION CAULDRONS. IT IS A GOOD COMBINATION OF FOUR SAPONIFICATION
CAULDRONS, WATER CI
RCULATES FROM NUMBER 1 CAULDRON TO NUMBER 4 CAULDRON, IT SAVES WATER, NaOH AND NaCL
AT THE MOST.
SAPONIFICATION CAULDRON
SAPONIFICATION BETWEEN OIL AND NaOH, LASTING ABOUT 40 to 60 HOURS.
SUFFICIENT REACTION
SAVE WATER
SIZE:φ2800 x 3000, 20 m3
AUXILLARY FACILITIES: LIQUID CAUSTIC SODA POOL. 2 m3
FIELD WORK
HIGHT TEMPERATURE AND HIGH PRESSURE SOAP PUMP
POWER: 5.5 KILOWATTS PER SET
SEAMLESS TUBE
(φ76x3.5) (φ57x3.5) ETC.
VALVE
φ76,φ48, ETC.
FLANGE, SCREW, ELBOW, GASKET
SOAP VACCUM DRYING SYSTEM:
TOMAKE SOAP MATERIALS FLASH DRY AND COOL INSTANTLY. TO CONTROL THE FATTY ACID CONTENT FROM 50% TO 80%. TO
IMPROVE THE QUALITY OF SOAP MATERIALS.
INGREDIENTS MIXTURE TANK
PUT ESSENCE, PIGMENT IN THE LIQUID SOAP
HEATING AND MIXING SIZE: 1.8 m3,φ1200x1500
FEATURE: WITH PIPE LINER, HEATING AND MIXING
POWER: 4 KILOWATTS PER SET
HEAT EXCHANGER
HEAT THE LIQUID SOAP RAPIDLY
SIZE:φ325 x 4000
VACUUM SPRAY DRYER
THE VACUUM SPRAY DRYER MAKES THE SOAP FLAKES THINNER AND EVENER AND COOLS THEM DOWN MORE QUICKLY TO
IMPROVE THE QUALITY OF SOAP NOODLES.
ADOPT HARD TOOTH SURFACE GEAR REDUCER AND THE OIL PUMP INSIDE LUBRICATES AUTOMATICALLY AND MAKES A LONG
LIFESPAN. THE THICKNESS OF BARREL IS 14mm, THE INNER WALL IS PROCESSED BY VERTICAL LATHE TO ACHIEVE THE
COAXIALITY AND SMOOTH SURFACE. THE SHAFT IS MADEBY Aφ108 x 14mm SEAMLESS TUBE. THE NOZZLE (φ10mm) IN THE
SHAFT SPRAYS SOAP MATERIALS AND THE THREE BLADES SCRAPE THEM DOWN AND THE DOAP MATERIALS DRY OUT FAST AND
UNIFORM. THE WHOLE SET OF VACUUM SYSTEM CAN MAKE SOAPS WITH FATTY CONTENT FROM 55% to 80%.
TYPE: XSD-1000
CAPACITY: 1000 to 1500 KILOGRAMS PER HOUR
BARREL DIAMETER:φ1200mm
MOUTH DIAMETER: 10mm
SPEED: 13r/min
POWER: 3 KILOWATTS
DIMENSION:φ1600 x 4500mm
WEIGHT: 3200 KILOGRAMS
FINE SEPARATORS
SEPARATE THE SOAP POWDER FROM THE WATER WHEN VACUUM
DRYING
BAROMETRIC CONDENSER
CONDENSE WATER FROM THE SOAP
ELIMINATOR
DRAW OFF WATER
PELLETIZER
IT IS USED TO PRESS THE VACUUM-DRIED SOAP MATERIALS INTO SOAP NOODLES. LONG DOUBLE SCREWS TURN INWARD TO
DRIVE SOAP MATERIALS TO EXTRUDE SOAP NOODLES THROUGH PORE PLATES.
TYPE: XSN-1000
CAPACITY: 1000 to 1500 KILOGRAMS PER HOUR
SCREW DIAMETER:φ230mm x 2
POWER: 15 KILOWATTS
DIMENSION: 3100 x 1200 x 1550mm
WEIGHT: 3000 KILOGRAMS
STAGE VACUUM PUMP
KEEP THE VACUUM SYSTEM IN VACUUM STATE
POWER: 15 KILOWATTS
BUTTER TANK OF VACUUM PUMP
PROTECT THE VACUUM PUMP FROM STEAM WATER
SIZE:φ600x1200
SOAP PUMP, WATER PUMP
SOAP PUMP: SPECIAL CONSTRUCTION, DRAW LIQUID SOAP FROM INGRDIENTS MIXTURE TANK TO HEAT EXCHANGER
POWER: 7.5 KILOWATTS
WATER PUMP: FOR WATER
CIRCULATING
POWER: 5.5 KILOWATTS
SEAMLESS TUBE AND VALVE
Φ76,φ48, ETC
FLANGE, SCREW, ELBOW, ETC
FINISHING LINE:
MILL SOAP NOODLES TWICE, VACUUM EXTRUDING SOAP BAR, CUT SOAP ATHE SAME STAMP LOGO ON SOAP CAKES.
THREE-ROLL
GRINDING MILL USED TO GRIND, PRESS THE MATERIAL TO INCREASE ITS DENSITY AND QUALITY
ROLL DIAMETER:φ260
ROLL LENGTH: 780mm
MOTOR POWER: 7.5 KILOWATTS
ROLL SPEED RATIO: 1:3:9
DIMENSION: 1500 x 1200 x 1000mm
WEIGHT: 2400 KILOGRAMS
VACUUM PLODDER
VACUUM PLODER IS USED TO GRIND, REFINE AND
PRESS SOAP MATERIAL INTO SOAP BAR. THE ABOVE AND BELOW SCREWS
AND TWO ORIFICE PLATES PRESS AND REFINE THE SOAP MATERIAL AND MAKE THE SOAP BAR TIGHT AND THE SURFACE
BRIGHT.
THE MOTOR AND THE REDUCER ARE SEPARATED FOR LONG LIFE-SPAN AND MAINTENACE. THE BELOW SCREW SPEED IS
ADJUSTABLE TO REGULATE THE PRODUCTION CAPACITY. THE VACUUM CHAMBER HAS A VISION GLASS TO WATCH THE INNER
VACUUM METER TESTS THE VACUUM DEGREE. THE HEATER INSIDE THE OUTLET ADOPT AUTOMATIC TEMPERATURE CONTROL
SYSTEM. THE JACKETS OF THE ABOVE AND BELOW BARRELS ARE CONNECTED TO A CIRCULATING WATER SOURCE.
TYPE: XS-1000
CAPACITY: 1000 to 1500 KILOGRAMS PER HOUR
DIAMETER OF SCREW:φ230mm
SPEED: TOP 15; BOTTOM: 12 to 18
POWER: TOP> 11 KILOWATTS; BOTTON: 15 KILOWATTS
DIMENSION: 4350 x 1200x2630mm
WEIGHT: 4500 KILOGRAMS
ELETRONIC CUTTING MACHINE
SOAP ELECTRONIC CUTTING MACHINE IS USED TO CUT SOAPS INTO CALES AND STAMP PATTERNS ON THE SOAP. ADOPT DELTA
SERVO MOTOR AND CONVERTER, VOLTAGE STABILIZER AND PRECISION PURIFIED AC VOLTAGE STABILIZER TO PROT
ECT MOTOR AND ELECTRICAL COMPONENTS AND TO KEEP HIGH ACCURACY.
THE MOULD WHEELS RUN BY THE MOVING OF SOAP BAR FROM VACUUM PLODDER. BECAUSE OF THE ELECTRONIC TRACKING
SYSTEM, IT CAN CUT SOAP BARS WITH ANY SIZES AND WEIGHT AFTER SETTING THE COMPUTER.
THE CHARACTERS AND THE AND THE SHAPE OF SOAP IS CLEAR AND NEAT. THE SIZE AND PATTERN ARE DESIGNED ACCORDING
TO CUSTOMERS REQUIREMENTS.
SIZE AND WEIGHT: ADJUSTED BY CUSTOMERS REQUIREMENTS
POWER: 2 KILOWATTS, 380V, 50Hz
CAPACITY: IN STEP OF VACUUM PLODDER
MOULD: WITH ONE SET
DIMENSION: 1000x400x1200mm
WEIGHT: 100 KILOGRAMS
CONVEYORS
APPEARANCE IS GOOD AND OPERATION IS STABLE, NON-NOISE AND ANTI-DUST.
MOTOR: 1.1 to 1.5 KILOWATTS PER PIECES
VACUUM PUMP
FOR VACUUM PLODDER
POWER: 2.35 KILOWATTS
EQUIPMENT SUPPORT,
OPERATING PLATINUM, LADDER, ETC.
USED IN CARBURATION POOL, SAPONIFICATION CAULDRONS AND VACUUM SYSTEM
DISTRIBUTION BOX
CONTROL MACHINES, BIG BRAND ELECTRICAL COMPONENTS
ADDITIONAL MACHINES AND SPARE PARTS
ELECTRICAL CABLES
ALL WIRES FROM EACH MACHINE TO
THE FOUR DISTRIBUTION BOXES. THE MAIN WIRE FROM THE FOUR DISTRIBUTION BOXES
TO THE MAIN DISTRIBUTION BOX AND SLEEVES ARE NOT INCLUDED.
HEAT INSULATING MATERIAL
ABOUT 450 m3, INCLUDING GALVANIZED SHEET 450 m3
GLASS WOOL CLOTH, NAILS.
WELDING POD
ABOUT 50 BOXES, 1 TON
STEAM BOILER
MATERIAL: DIESEL OIL
RATED POWER: 2000 KILOGRAMS PER HOUR
REATED PRESSURE: 1.25 MPa
RATED STEAM TEMPERATURE: 194 DEGREE C
THE QOUTATION IS OFR ONE WHOLE SET OF BOILER INCLUDING THE STEAM BOILER, WATER TREATMENT EQUIPMENTS, WATER
BOXES, OIL BOXES, PUMPS AND SOME SPARE PARTS.
THE QOUTATION INCLUDES SALARY OF BOILER ENGINEER’S INSTALLING AND TESTING. THE AIR TICKED AND ACCOMODATION
ARE NOT INCLUDED.
LOADED BY A 40 GP CONTAINER.
QUANTITY: 1 LINE
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