T-9753 BRUNO MODEL FH250-T TOGGLE DIE CUTTING PRESS BELT-FEED FOR SHEET AND ROLLED MATERIALS, 78” X 54”, 250 TON-YEAR 2003

T-9753 BRUNO MODEL FH250-T TOGGLE DIE CUTTING PRESS BELT-FEED FOR SHEET AND ROLLED MATERIALS, 78” X 54”, 250 TON-YEAR 2003 78” X 54” BRUNO FH 250-T YEAR: 2003 SECTION 1: GENERAL PRESS SPECIFICATIONS: 1.1 CUTTING SIZE 78” (L-R) X 54” (F-B) 1.2 BED SIZE 83” (L-R) X 56” (F-B) 1.3 REGULATED STROKE 3” AND 6” 1.4 CUTTING SPEED 12 STROKES PER MINUTE FEEDING 50” 1.5 CUTTING HEIGHT ADJUSTABLE SPEED 1” PER MINUTE 1.6 HEAD ADJUST RANGE 2.25” 1.7 TONNAGE 250 U.S. TONS 1.8 MACHINE WEIGHT WITH FEED CONVEYORS - 22 TONS (APPROXIMATE) 1.9 PRESS WILL BE DOWN ACTING WITH 38” (APPROXIMATE) DISTANCE FROM FLOOR TO TOP OF BED (WORKING HEIGHT). 1.11 RIGID FOUR (4) POST CONSTRUCTION WITH NORMALIZED STEEL FRAME TO MINIMIZE DEFLECTION. 1.10 PRESS IS EQUIPPED WITH A TOGGLE MECHANISM FOR CONTROLLING POSITION OF CUTTING HEAD. PRESS CAN DIE CUT THROUGH PARTS AND/OR “KISS CUT” WITHOUT THE NEED FOR POSITIVE MECHANICAL STOPS. 1.11 PRESSURIZED LUBRICATION SYSTEM FOR TOGGLE SYSTEM, AUTOMATICALLY CONTROLLED. 1.12 TOGGLE SYSTEM IS COMPLETELY GUARDED AS INTERPRETED BY THE MANUFACTURER TO MEET OSHA STANDARDS 1.13 PRE-LOAD CYLINDERS TO ACCEPT UP TO 2.25” RULE HEIGHT. (0.937” TO 2.250”). 1.14 PRESS IS EQUIPPED WITH AN HOUR METER AND TOTAL IMPRESSION COUNTER, MOUNTED ON ELECTRICAL CABINET. 1.15 PRESS IS EQUIPPED WITH FAULT LIGHTS INDICATING - LOW OIL LEVEL, OIL OVER TEMPERATURE, FEED SYSTEM FAULT, AND LOW LUBRICATION PRESSURE. 1.16 THE HYDRAULIC UNIT IS AIR-COOLED, AND ON LEFT SIDE OF PRESS. THE 40 HP HYDRAULIC MOTOR IS TOTALLY ENCLOSED. THE UNIT WILL BE MOUNTED TO THE PRESS AND MOVE WITH IT. 1.17 ALL HYDRAULIC AND ELECTRICAL COMPONENTS ARE LABELED ACCORDING TO THE HYDRAULIC/ELECTRICAL SCHEMATICS. SECTION 2: FEED SYSTEM / CUTTING SURFACE THE FEED SYSTEM WILL USE A NEW URETHANE CONTINUOUS CUTTING BELT TO TRANSFER, CUT, AND MOVE THE CUT PARTS FOR PICKING. WE WILL ADD A PNEUMATIC IDLER PINCH ROLL ON THE IN-FEED SIDE TO HELP HOLD DOWN THE MATERIAL DURING INDEXING. 2.1 CUTTING SURFACE: URETHANE CUTTING BELT. 2.2 DRIVE / IDLER ROLLS: 31.5” 2.3 FEED CONVEYOR TYPE: BELT-FEED DESIGN 2.4 DRIVES: VFD MOTORS AND CONTROLS GIVING A FEED ACCURACY OF ± 1/4”, AND VARIABLE SPEED 2.5 IN-FEED CONVEYOR: 48” WITH IDLER PINCH ROLL (3” LIFT) 2.6 OUT-FEED CONVEYOR: 72” LONG FEED AREA. SECTION 3: PRESS TOOLING FEATURES 3.1 PRESS IS EQUIPPED WITH A MANUAL PNEUMATIC DIE RAIL CLAMP SYSTEM FOR QUICK AND EASY DIE CHANGES. THIS WILL BE OPERATED ON THE HMI. THESE CLAMPS WILL ACCOMMODATE TOOLING BOARD THICKNESS FROM 0.625” TO 0.750”. 3.2 THE MAXIMUM SIZE DIE BOARD IS 80” X 56” 3.3 RULE SIZE 0.937” TO 2.25”. 3.4 PRESS WILL HAVE MANUALLY ADJUSTABLE DIE RAILS FOR DIE BOARDS UP TO 80” WIDE. 3.5 PRESS WILL BE EQUIPPED WITH A 1/4” STEEL WEAR PLATE TO PROTECT FABRICATION FROM THE BACK OF THE STEEL RULE DIES. SECTION 4: SAFETY AND GUARDING 4.1 PRESS AND TOGGLE SYSTEM IS COMPLETELY GUARDED AS INTERPRETED BY THE MANUFACTURER TO MEET OSHA/ANSI STANDARDS. 4.2 THE SIDES OF THE PRESS WILL HAVE MECHANICAL GUARDS. 4.3 THE FEED CONVEYORS WILL HAVE HINGED AND ELECTRICALLY INTERLOCKED GUARDS AT THE FRONT AND BACK OF THE PRESS. 4.4 PRESS IS EQUIPPED WITH E-STOPS OR E-STOP CABLES. SECTION 5: ELECTRICAL AND PROGRAMMING 5.1 ELECTRICAL REQUIREMENTS. 3 PHASE, 60 CYCLE, AND 480 VOLTAGE. 5.2 PRESS IS EQUIPPED WITH A 100 AMP MAIN DISCONNECT (LOCK OUT TAG OUT TYPE) ON THE ELECTRICAL CABINET. 5.3 AN ALLEN BRADLEY PLC WILL BE USED. 5.4 ELECTRICAL CABINET WILL BE MOUNTED TO PRESS. RIGHT SIDE. 5.5 PENDANT STATION WILL BE MOUNTED ON THE ELECTRICAL CABINET, AND, IT WILL HAVE A SWIVEL, SWING-ARM DESIGN TO OPERATE FROM EITHER SIDE OF THE PRESS. 5.6 A TOUCH SCREEN / HMI (10”) WILL BE MOUNTED IN THE MAIN ELECTRICAL CABINET TO CONTROL ALL PRESS FUNCTIONS. THE TOUCHSCREEN ELIMINATES THE STANDARD PUSH BUTTON-STYLE BY USING VARIOUS MENUS. ALL THE COMMANDS TO OPERATE THE PRESS ARE INCORPORATED IN THE TOUCHSCREEN. 5.7 PRESS WILL HAVE A BATCH COUNTER (THROUGH THE TOUCHSCREEN) FOR ENTERING THE DESIRED NUMBER OF IMPRESSIONS TO BE MADE. ONCE THIS NUMBER IS REACHED, THE PRESS WILL STOP. 5.8 THE PRESS WILL HAVE A LASER EYE FOR SHEET FEEDING MODE IF REQUIRED. THE PRESS WILL ALSO RUN ROLLS OF GOODS CONTINUOUSLY. THERE WILL BE A SELECTOR SWITCH ON THE HMI TO RUN SHEET OR ROLL GOODS. 5.9 PRESS WILL BE COMPLETELY WIRED AND PROGRAMMED AT FACTORY AND READY FOR START-UP. 5.10 PRESS IS EQUIPPED WITH E-STOPS, OR E-STOP CABLES, AND ELECTRICALLY INTERLOCKED GUARDS. 5.11 THE PRESS WILL HAVE DIE MEMORY FOR 200 DIES (MORE CAN BE ADDED IF REQUIRED AT NO CHARGE). THIS WILL STORE THE RECIPE FOR EACH DIE AND THE HISTORY OF THE DIE. INFORMATION STORED PER DIE: 1. DIE NUMBER 2. FEED SPEED 3. CUT HEIGHT 4. PRE-FEED LENGTH 5. DIE FEED LENGTH 6. TOTAL CUTS (DIE LIFE UNTIL RESET) 7. TOTAL HOURS (DIE LIFE UNTIL RESET) 8. SESSION HOURS 9. SESSION CUTS SECTION 6: UTILITIES 6.1 3 PHASE / 60 CYCLE / 480 VOLTAGE 6.2 100 AMP MAIN DISCONNECT 6.3 40 HP MAIN HYDRAULIC MOTOR 6.4 AIR-90 PSI @ 3 CFM QUANTITY: 1