TT-1162 FILLMATIC FU 200/24 UNIVERSAL FILLING MACHINE, WORKING WIDTH 2000mm

REFERENCE NUMBER: TT-1162 FILLMATIC FU 200/24 UNIVERSAL FILLING MACHINE, WORKING WIDTH 2000mm FILLMATIC STUFFING MACHINE WORKING WIDTH 2000mm TYPE OF MACHINE: FU 200/24 LENGTH: 65” 1650mm LENGTH WITH INFEED CONVEYOR: + +) 18.3” 4650mm 15’3” WIDTH: 114” 2900mm 9’6” HEIGHT: 57” 1450mm WEIGHT: 2100 KG INSTALLED LOAD: 6.05 KW 400 V 50 Hz THREE PHASE NUMBER OF FILLING ARMS: 8 LENGTH OF FILLING ARMS: 49” 1250mm MACHINE ADJUSTMENT: 24.4 - 78.74 WIDTH: 620 TO 2000mm MINIMUM WIDTH WITH 4 PISTOLS: 27.55 700mm HEIGHT: 5.51” - 9.44 - 140 TO 240mm MATTRESS WIDTH: 78.74” - 2000mm MATTRESS HEIGHT: 11.02” - 280mm TYPE OF MATTRESSES TO BE WRAPPED: INNER SPRING, ALL FOAM, LATEX WORKING SPEED: 30 M/MIN. +) MAXIMUM HEIGHT DEPENDS ON FOAM DENSITY AND COMPRESSABILITY. MINIMUM HEIGHT AND WIDTH MAY NOT BE ATTAINED AT THE SAME TIME. + +) CONTAINED WITHIN SCOPE OF DELIVERY. SCOPE OF DELIVERY: FRAME WITH CLADDING INFEED CONVEYOR 3000mm LONG WITH GUIDING SIDE PLANKS ADJUSTING SYNCHRONIZED WITH THE FILLING ARM WIDTH ADJUSTMENT FILLING ARMS WITH TRANSPORT BELTS TOP AND BOTTOM 2 LATERAL GUIDING BELTS 4 LATERAL GUIDING PLATES MOTOR DRIVEN WIDTH ADJUSTMENT AUTOMATIC LOWERING OF FILLING ARMS BY PNEUMATIC CYLINDERS AUTOMATIC STOP OF FEEDING CONVEYOR FOOT PEDAL FOR ADVANCE/REVERSE AND AUTOMATICAL OPERATION DESCRIPTION OF FUNCTION THE MATTRESS CORE IS PLACED ON THE FEEDING CONVEYOR. IN CASE OF INTEGRATION OF THE FILLINGMACHINE FILLMATIC FU INTO AN AUTOMATIC MATTRESS ASSEMBLY LINE IT IS TRANSFERRED BY THE PREVIOUS STATION ONTO THIS CONVEYOR. THE OPERATORS PULL THE MATTRESS COVER OVER THE FILLING ARMS, WHILE THE UPPER FILLING ARMS ARE IN THE LOWERED POSITION. THE WORK CYCLE IS STARTED BY FOOT SWITCH. THE UPPER FILLING ARMS ARE LIFTED AND OPEN THE COVER UNDER TENSION. THE FEEDING CONVEYOR INSERTS THE MATTRESS CORE INTO THE MACHINE. THE MATTRESS CORE IS GRIPPED BY THE LATERAL GUIDING BELTS, CENTERED AND SLIGHTLY HORIZONTALLY COMPRESSED (COMPRESSION ADJUSTABLE). THEN THE TRANSPORT BELTS OF THE FILLING ARMS GRIP THE CORE FROM ABOVE AND BELOW AND COMPRESS IT VERTICALLY. THE CORE MOVES INTO THE MATTRESS COVER WHILE BEING GUIDED BY LATERAL GUIDING PLATES AND THE FILLING ARM BELTS. IF THE MACHINE IS EQUIPPED WITH GLUEING HEADS THESE WILL SPRAY GLUE ONTO THE CORE AND THE INSIDE OF THE MATTRESS COVER IN ORDER TO BOND THE COVER TO THE CORE (WITH SOLVENT BASED OR WATER BASED GLUE). START AND END OF SPRAYING ARE ADJUSTABLE IN RELATIONSSHIP TO THE MATTRESS LENGTH, IN ORDER TO LEAVE AN UNSPRAYED SPACE AT HEAD AND FOOT END OF THE MATTRESS, IF DESIRED. THE CORE EXPANDS INSIDE THE COVER UPON LEAVING THE FILLING ARMS AND THUS PULLS THE COVTY FROM THE FILLING ARMS. NOW THE UPPER FILLING ARMS DESCEND AGAIN IN ORDER TO FACILITATE THE PLACING OF THE NEXT MATTRESS COVER OVER THE ARMS. THUS THE PRODUCTION CYCLE IS FINISHED. THE FILLED MATTRESS CAN BE CLOSED BY ZIPPER OR BY TAPE EDGING. OPTIONAL EQUIPMENT 2 EQUIPMENT WITH POLY-V BELTS WITH SILICONED SURFACE 3 ASSEMBLY CONVEYOR TMS 200/240 TECHNICAL DATA TYPE OF MACHINE: TMS 200/240 LENGTH: 2400mm WIDTH: 1665mm HEIGHT: 780mm MATTRESS WIDTH: 2000mm MAX MATTRESS LENGTH: 2200mm WIDTH OF CONVEYOR BELT: 1400mm WIDTH OF LATERAL FLAPS: 168mm WORKING WIDTH MAXIMUM: 2015mm INSTALLED LOAD: 0.55 KW 400 V 50 Hz THREE PHASE CONVEYOR CONTROL PNEUMATICLY ACTIVATED STEERING ROLL USE OF COMPRESSED AIR: 0.1 M3/H (AT 1 BAR) PRESSURE MIN.: 4 BAR PRESSURE MAX.: 8 BAR CONNECTION: 1/2” DESCRIPTION OF FUNCTION THE CONVEYOR CONSISTS OF A SHEET METAL FRAME WITH TOP PLATE, OVER WHICH THE CONVEYOR BELT MOVES. THE MATERIAL OF THE CONVEYOR BELT IS COATED ESPECIALLY IN ORDER TO FACILITATE REMOVAL OF GLUE FROM THE BELT IN CLEANING. THE RNNNING DIRECTION OF THE BELT IS CONTROLLED BY A PNEUMATICALLY ACTIVATED CONTROL ROLL. THUS IT IS GUARANTEED THAT THE BELT ALWAYS RUNS STRAIGHT WITHOUT ANY WEAR BY MECHANIC GUIDING ELEMENTS ALONG THE RIM OF THE BELT. AT THE SIDE OF THE CONVEYOR FRAME FLAPS ARE MOUNTED, WHICH CAN BE RAISED AND FIXED TO GIVE A WORKING PLATFORM OF THE MAXIMUM WORKING WIDTH. FOR ASSEMBLY OF NARROW MATTRESSES THE FLAPS CAN BE LOWERED TO GIVE CLOSER ACCESS AND AVOID STRENOUS WORK BY BENDING FAR OVER. AT THE INFEED SIDE, FACING THE FILLING MACHINE, A RAISABLE FLAP IS MOUNTED, WHICH CAN BE ADJUSTED IN ITS ANGLE. BY FINE ADJUSTING THIS ANGLE IT CAN BE ACHIEVED, THAT THE MATTRESS RETURNS INTO THE FILLING ARMS WITH MANUAL INTERVENTION. (DEPENDS ON MATTRESS DIMENSIONS AND CAN NOT BE GUARANTEED, MANUAL GUIDING MAY BE NECESSARY.) MACHINE IS IN GOOD WORKING CONDITION. QUANTITY: 1