TT-1175 HENNECKE BFM COMPACT FOAMING LINE, 80 BUNS PER 8 HOUR SHIFT

TT-1175 HENNECKE BFM COMPACT FOAMING LINE, 80 BUNS PER 8 HOUR SHIFT INCLUDES 3 MOLDS, DIMENSIONS 2100 x 2100 x 1400mm A COMPLETE LINE FOR DISCONTINUOUS PRODUCTION OF SLABSTOCK FOAM. THE BFM IS STATE-OF-THE-ART EQUIPMENT FOR PRODUCING FOAM WITH QUICK START UP, MINIMUM SPACE REQUIRED AND FLEXIBLE PRODUCTION. WITH THIS LINE POLYURETHANE FOAMS BLOCKS CAN BE PRODUCED, SUCH AS FOAMS FOR UPHOLSTERED FURNITURES, CUSHIONS, MATTRESSES, SEATS, SOFAS AND PACKAGING. WITH THIS MACHINE EVEN HIGH RESILIENCE HR, HYPER SOFT HS AND VISCO ELASTIC FOAMS CAN BE PRODUCED. BENEFITS WITH BFM COMPACT - A BROAD RANGE OF FOAM DENSITY 20 TO 50 KG/m3 - MANUFACTURE DIFFERENT TYPES OF POLYETHER BASED FOAMS - POSSIBLITY TO CONTROL MIXER SPEED => HIGH INFLUENCE ON CELL STRUCTURE - HIGH REPRODUCIBILITY, THANKS TO FORMULATIONS AND MODERN CONTROL SYSTEM - SIEMENS CONTROL PANEL - COMPACT DESIGN => SMALL SPACE REQUIREMENTS - AUTOMATIC FLUSHING WITH POLYOL AVOIDS THE COSTS OF DISPOSAL OF MIXTURE TECHNICAL DETAILS DIMENSIONS OF THE MACHINE WITHOUT MOULD: LENGHT APPROX: 5000mm WIDTH APPROX: 2350mm HEIGHT APPROX: 2550mm CAPACITY: DEPENDING ON QUANTITY AND SIZE OF THE MOULDS – ABOUT 80 RECTANGUAL BLOCKS PER 8-HOUR-SHIFT. AMOUNT OF MOULDS: 3
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REFERENCE NUMBER: TT-1175 HENNECKE BFM COMPACT FOAMING LINE, 80 BUNS PER 8 HOUR SHIFT INCLUDES 3 MOLDS, DIMENSIONS 2100 x 2100 x 1400mm A COMPLETE LINE FOR DISCONTINUOUS PRODUCTION OF SLABSTOCK FOAM. THE BFM IS STATE-OF-THE-ART EQUIPMENT FOR PRODUCING FOAM WITH QUICK START UP, MINIMUM SPACE REQUIRED AND FLEXIBLE PRODUCTION. WITH THIS LINE POLYURETHANE FOAMS BLOCKS CAN BE PRODUCED, SUCH AS FOAMS FOR UPHOLSTERED FURNITURES, CUSHIONS, MATTRESSES, SEATS, SOFAS AND PACKAGING. WITH THIS MACHINE EVEN HIGH RESILIENCE HR, HYPER SOFT HS AND VISCO ELASTIC FOAMS CAN BE PRODUCED. BENEFITS WITH BFM COMPACT - A BROAD RANGE OF FOAM DENSITY 20 TO 50 KG/m3 - MANUFACTURE DIFFERENT TYPES OF POLYETHER BASED FOAMS - POSSIBLITY TO CONTROL MIXER SPEED => HIGH INFLUENCE ON CELL STRUCTURE - HIGH REPRODUCIBILITY, THANKS TO FORMULATIONS AND MODERN CONTROL SYSTEM - SIEMENS CONTROL PANEL - COMPACT DESIGN => SMALL SPACE REQUIREMENTS - AUTOMATIC FLUSHING WITH POLYOL AVOIDS THE COSTS OF DISPOSAL OF MIXTURE TECHNICAL DETAILS DIMENSIONS OF THE MACHINE WITHOUT MOULD: LENGHT APPROX: 5000mm WIDTH APPROX: 2350mm HEIGHT APPROX: 2550mm CAPACITY: DEPENDING ON QUANTITY AND SIZE OF THE MOULDS – ABOUT 80 RECTANGUAL BLOCKS PER 8-HOUR-SHIFT. AMOUNT OF MOULDS: 3 THE BFM COMPACT LINE COSISTS OF: A) MACHINE FRAME WITH PUMP TABLE AND MIXING CYLINDER SUITABLE FOR RECTANGULAR OR CYLINDRICAL MOULD CARRIAGE. MAXIMUM 1500mm WALL HEIGHT ON RECTANGULAR MOULD CARRIAGE MAXIMUM 1500mm DIAMETER ON CYLINDRICAL MOULDS. ONES SIDE/WALL OF THE MOULD CARRIAGE HAS TO BE PARTIALLY TILTABLE. ASSEMBLY IS MADE EASY ON THE MACHINE. AFTER FIXING AND LEVELING, IT JUST HAS TO BE CONNECTED TO THE RAW MATERIAL TANKS, PRESSURISED AIR AND ELECTRICITY. 1 MIXING CYLINDER WITH FREQUENCY CONTROLLED STIRRER MADE OF STAINLESS STEEL, MAXIMUM CAPACITY 150 LITERS. THE REACTION MIXTURE DISCHARGE INTO THE MOULD CARRIAGE IS REALISED WITH A HINGED COVER. THE MIXING CYLINDER IS EQUIPPED WITH A SPECIAL STIRRER PROVIDING THE OPTIMUM MIXING OF THE COMPONENTS. BY SELECTING THE MIXER SPEED AND WAITING TIMES YOU CAN INFLUENCE THE CELL SIZE AND MINIMIZE THE NUMBER OF PIN-HOLES. AUTO CLEANING DEVICE THE MIXING CYLINDER IS EQUIPPED WITH AN AUTOMATIC CLEANING DEVICE. THE POLYOL WHICH IS GOING TO BE USED FOR THE NEXT SHOT IS SPLASHED BY A POLYOL SPLASHING DEVICE ON ALL SURFACES OF THE MIXING CYLINDER. THE REACTIVE MIX IS FLUSHED AND SOLVED IN POLYOL. HOWEVER, THE MIXING CYLINDER HAS TO BE MANUALLY CLEANED OCCASIONALLY DEPENDING ON PRODUCED QUANTITY AND FORMULATIONS. THE PRODUCTION CAN CONTINUE WITHOUT INTERRUPTION DUE TO THE AUTO CLEANING DEVICE. 1 FEED TANK FOR ISOCYANATE MADE OF STAINLESS STEEL, CAPACITY ABOUT 60 LITERS. THIS TANK IS FIRMLY INSTALLED ABOVE THE MIXING CYLINDER. A PROGRAM CONTROLLED AUTOMATIC SHUT-OFF DEVICE IS INTEGRATED IN THE BOTTOM OF THE TANK ALLOWING THE ISOCYANATE TO BE QUICKLY ADDED TO THE MIXING CYLINDER. B) METERING SYSTEM FOR RAW MATERIALS 1 METERING UNIT FOR PURE POLYOL DESIGNED FOR A VISCOSITY OF UP TO 1,000 MPA’S COMPRISING: 1 PRECISION METERING PUMP WITH COUPLING AND DRIVE UNIT 1 FRAME FOR THE INSTALLATION OF THE PUMP WITH DRIVE UNIT 1 LINE WITH THE FITTINGS AND ACCESSORIES FOR CONNECTING THE PUMP WITH THE MIXING CYLINDER 2 CUTTING RING FITTINGS FOR CONNECTING THE PUMP WITH THE STORAGE TANK PIPING THE PROCESSING OF PURE POLYOL AVOIDS THE TIME CONSUMING PREPARATIONS OF A BATCH. METERING LINE AND TANK ARE DESIGNED FOR THE PROCESSING OF STANDARD POLYOL UP TO A VISCOSITY OF 1000 MPA’S. IF NON-STANDARD POLYOLS FOR SPECIFIC FOAM GRADES ARE PROCESSED, SPECIAL MEASURES WILL BE REQUIRED. 1 METERING UNIT FOR HR POLYOL DESIGNED FOR A VISCOSITY OF UP TO 2000 MPA’S COMPRIMISING: 1 PRECISION METERING PUMP WITH COUPLING AND DRIVE UNIT 1 FRAME FOR THE INSTALLATION OF THE PUMP WITH DRIVE UNIT 1 LINE WITH THE FITTINGS AND ACCESSORIES FOR CONNECTING THE PUMP WITH THE MIXING CYLINDER 2 CUTTING RING FITTINGS FOR CONNECTING THE PUMP WITH THE STORAGE TANK PIPING 1 METERING UNIT FOR ISOCYANATE (TDI) DESIGNED FOR A VISCOSITY OF 3 MPA’S COMPRISING: 1 PRECISION METERING PUMP WITH COUPLING AND DRIVE UNIT 1 FRAME FOR INSTALLATION OF THE PUMP WITH THE DRIVE UNIT 1 LINE WITH THE FITTINGS AND ACCESSORIES FOR CONNECTING OF THE METERING PUMP WITH THE ISOCYANATE FEED TANK 1 CUTTING RING FITTING FOR CONNECTING THE PUMP WITH THE STORAGE TANK PIPING 1 METERING UNIT FOR AMINE (PURE) DESIGNED FOR A VISCOSITY OF UP TO 10 TO 100 MPA’S COMPRISING: 1 PRECISION METERING PUMP WITH COUPLING AND DRIVE UNIT 1 FRAME FOR CARRYING THE METERING PUMP WITH THE DRIVING UNIT 1 LINE WITH FITTINGS AND ACCESSORIES FOR THE CONNECTION OF THE METERING PUMP WITH THE MIXING CYLINDER 1 METERING UNIT FOR WATER DESIGNED FOR A VISCOSITY OF 500 TO 1500 MPA’S COMPRISING: 1 PRECISION METERING PUMP WITH COUPLING AND DRIVE UNIT 1 FRAME FOR CARRYING THE METERING PUMP WITH THE DRIVING UNIT 1 LINE WITH THE FITTINGS AND ACCESSORIES FOR THE CONNECTION OF THE METERING PUMP WITH THE MIXING CYLINDER 2 METERING UNITS FOR SILICONES DESIGNED FOR A VISCOSITY OF 500 TO 1500 MPA’S COMPRISING: 1 PRECISION METERING PUMP WITH COUPLING AND DRIVE UNIT 1 FRAME FOR CARRYING THE METERING PUMP WITH THE DRIVING UNIT 1 LINE WITH THE FITTINGS AND ACCESSORIES FOR THE CONNECTION OF THE METERING PUMP WITH THE MIXING CYLINDER 1 METERING UNIT FOR TIN CATALYST DESIGNED FOR A VISCOSITY OF UP TO 800 MPA’S COMPRISING: 1 PRECISION METERING PUMP WITH COUPLING AND DRIVE UNIT 1 FRAME FOR CARRYING THE METERING PUMP WITH THE DRIVING UNIT 1 LINE WITH NECESSORY FITTINGS AND ACCERSSORIES FOR CONNECTING OF THE METERING PUMP WITH THE MIXING CYLINDER THE METERING UNIT FOR TIN CATALYST IS EQUIPPED WITH A RECIRCULATION TO METER THE SMALL QUANTITIES VERY PRECISELY. PLEASE NOTE: FOR HANDLING AND PROCESSING THE RAW MATERIAL USED, SPECIAL PRECAUTIONS HAVE TO BE TAKEN. THEY ARE SPECIFIED IN THE DATA SHEETS FROM THE RAW MATERIAL SUPPLIER C) STORAGE TANKS 1 STORAGE TANK FOR PURE POLYOL CAPACITY ABOUT 500 LITERS MADE OF CARBON STEEL, UNPRESSURISED DESIGN, WITH LEVEL VISUALISATION ON THE PLC DISPLAY INCLUDING MINIMUM LEVEL ALARM 1 STORAGE TANK FOR HR POLYOL CAPACITY ABOUT 500 LITERS MADE OF CARBON STEEL, PRESSURISED DESIGN, WITH LEVEL VISUALISATION ON THE PLC DISPLAY INCLUDING MINIMUM LEVEL ALARM 1 STORAGE TANK FOR ISOCYANATE CAPACITY ABOUT 500 LITERS MADE OF CARBON STEEL, UNPRESSURISED DESIGN WITH LEVEL VISUALISATION ON THE PLC DISPLAY INCLUDING MINIMUM LEVEL ALARM 1 STORAGE TANK FOR AMINE (PURE) CAPACITY ABOUT 40 LITERS MADE OF UV STABILIZED PE, UNPRESSURISED DESIGN 1 STORAGE TANK FOR WATER CAPACITY ABOUT 100 LITERS MADE OF UV STABILIZED PE, UNPRESSURISED DESIGN 2 STORAGE TANKS FOR SILICONES CAPACITY ABOUT 100 LITERS MADE OF UV STABILIZED PE, UNPRESSURISED DESIGN 1 STORAGE TANK FOR CATALYST (TIN) CAPACITY ABOUT 40 LITERS MADE OF UV STABILIZED PE, UNPRESSURIZED DESIGN ALL TANKS ARE CONNECTED TO THE CORRESPONDING METER UNITS BY PIPELINES. D) MOULD CARRIAGE 3 MOULD CARRIAGE WITH INNER DIMENSIONS OF 2100 X 2100 X 1400mm 1 FLAT TOP COVER FOR THE PRODUCTION OF RECTANGULAR, PLANE-PARALLEL BLOCKS THE MOULD CARRIAGES HAVE FOUR WHEELS FOR EASY TRANSPORT. THE FRESH BLOCK CAN BE EASILY DEMOULDED VIA TILTABLE SIDE PARTS. TWO SIDES WALLS CAN BE TILTED PARTIALLY FOR FILLING. THE FLAT TOP COVER IS FIXED IN THE FLAT TOP DEVICE. THE FLAT TOP DEVICE IS INSTALLED IN THE SUCTION HOOD. HENNECKE WILL PROVIDE DRAWINGS OF THE FLAT TOP DEVICE AND THE SUCTION HOOD. E) ELECTRICAL EQUIPMENT DESIGNED IN COMPLIANCE WITH EN 60204-1 AND DESIGNED FOR 400 VOLTS / 50 Hz AND TN 3-PHASE POWER SYSTEM. CONSISTS OF: 1 CONTROL CABINET, DUST-PROTECTED COMPLETELY INSTALLED INCLUDING ALL SWITCHING DEVICES AND SAFETY ELEMENTS REQUIRED FOR A PERFECT FUNCTION OF THE EQUIPMENT. THE CONTROL CABINET INCLUDES A PROGRAMMABLE CONTROLLER (PLC) ALLOWING FOR THE INPUT OF UP TO 50 FOAMING PROGRAMS. TOTAL CONNECTED LOAD IS APPROXIMATELY 10 KW THE COMPUTER CONTROL UNIT OFFERS A HIGH REPRODUCABILITY OF FOAM QUALITIES. THE EASY OPERATION ENABLES A HIGH PRODUCTION FLEXIBILITY AS A FORMULATION CAN BE CHANGED FROM BLOCK TO BLOCK. DRUM TRANSFER PUMP FOR POLYOL, PNEUMATICALLY DRIVEN DRUM TRANSFER PUMP FOR ISOCYANATE, PNEUMATICALLY DRIVEN F) SUCTION HOOD WITH FLAT TOP DEVICE SUCTION HOOD WITH EXHAUST AIR FAN INCLUDING MOTOR PROTECTION CIRCUIT BREAKER AND A FLAT COVER DESIGNED FOR A MOULD CARRIAGE OF SIZE 2100 X 2100 X 1400mm. LATERAL CLADDING (SHEETING OR CURTAINS), EXTRACTION DUCT AND CABLES FOR INSTALLATION ARE NOT INCLUDED. G) HIGH RESILENCE FOAM PRESS DESIGNED FOR PRESSING HR FOAM UP TO 75% O FITS ORIGINAL HEIGHT AND THEN COMING BACK AUTOMATICALLY. PRESSING IS NEEDED TO BREAK THE CELLS OF THE BLOCK, TO GIVE IT THE FINAL TOUCH. H) BFM SPARE PARTS (NOT USED) SEALING KITS, ACCESSORIES, SHUT OFF VALVE WITH DRIVE VALVE FOR TDI, AIR FILTER FOR TDI 500 LITER PRE TANK, GEAR PUMP, SAFETY VALVE ETC. I) POLYOL BULK TANK, ABOUT 30 TONS THE MACHINE WILL FIT IN A 40 FOOT CONTAINER WITHOUT THE HR-PRESS AND THE 30 TON POLYOL BULK TANK THE POLYOL BULK TANK IS NOT A PART OF THE HENNECKE MACHINE. YOU CAN RUN THE MACHINE WITH POLYOL FROM IBC CONTAINERS (1000 LITERS PER PIECE). THE BULK TANK IS ONLY NEEDED IF YOU WANT TO HAVE THE POSSIBILITY TO BUY POLYOL IN LARGER AMOUNTS. BULK TANK DOES NOT FIT IN A STANDARD CONTAINER. THE MACHINE, SUCTION HOOD AND MOLDS WILL FIT IN A 40 FOOT CONTAINER. THE MOLDS AS WELL AS THE SUCTION HOOD ARE POSSIBLE TO DISMANTLE AND TAKE LESS SPACE SO THEY WILL FIT IN THE SAME CONTAINER AS THE MACHINE.
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