TT-1443 COMPLETE SPUNLACE LINE, WORKING WIDTH 3500mm, YEAR 2000

REFERENCE NUMBER: TT-1443 COMPLETE SPUNLACE LINE, WORKING WIDTH 3500mm, YEAR 2000 ITEM 001 LAROCHE OPENING & BLENDING SET (COMPRISING OF 4 BALE HOPPER, SET OF FINE OPENER AND FIBRE CONVEYING SYSTEM) QUANTITY: 1 ITEM 002 THIBEAU CARD CA11, WORKING WIDTH 3000mm QUANTITY: 1 ITEM 003 ASSELIN CROSSLAPPER QUANTITY: 1 ITEM 004 RIETER- PERFOJET SPUNLACE MACHINE 3 CYLINDERS/7 INJECTORS WORKING WIDTH 3600mm QUANTITY: 1 ITEM 005 FLEISSNER DRUM DRYER, WORKING WIDTH 3600mm QUANTITY: 1 ITEM 006 BASTIAN AUTOMATIC WINDER, WORKING WIDTH 3600mm QUANTITY: 1 ITEM 007 THIBEAU CARD FEEDER QUANTITY: 1 ITEM 008 ASSELIN WEB-DRAFTER WORKING WIDTH 4400mm QUANTITY: 1 ITEM 009 LOT ELECTRICAL CONTROLS 380V/50Hz QUANTITY: 1 ITEM 010 LOT AUXILIARY EQUIPMENT FOR THE SPUNLACE UNIT QUANTITY: 1 YEAR 2000 DRYER: 8 TYPE, 2 DRUMS 1. COMMODITY ONE SET OF OPENING METERING AND BLENDING EQUIPMENTS CONSISTING OF: - FOUR (4) WEIGHING FEEDERS 1600mm WIDE - WITH 3900mm LONG CONVEYOR - ONE (1) BLENDING CONVEYOR 13830mm LONG - WITH 2 WAY RUNNING - FIVE (5) PRESSURE ROLLERS - ONE (1) HORIZONTAL OPENER 1000mm WIDTH - ONE (1) SAP AIR-FIBER SEPARATOR FOR CARD WASTE - FOUR (4) DELIVERY BLOWER FAN VT540 TR - TWO (2) BLENDING BOXES SM 2500 X 10 - ONE (1) VERTICAL FINE OPENER 1500mm WIDTH - EIGHT (8) AUTO FIBER DIVERTERS FLAP - TWO (2) METAL DETECTOR WITH BAGGING DEVICE - ONE (1) ELECTRONIC CONTROL PANEL - ONE (1) PC WITH GRAPHIC DISPLAY 2. SPECIFICATION AND SCOPE OF SUPPLY CARDING MACHINE MODEL R35PFLL/CA11 BRAND: THIBEAU WORKING WIDTH: 3000mm CONSISTING OF: - INTERMEDIATE STORAGE BOX, TYPE TMS - CHUTE FEEDER, TYPE TCF - DUST REMOVE BOX FOR TMS AND TCF - AUTO-IEVELLER, ACE - CARD CA11 TYPE. R35 PPLL WITH COMPLETE ELECTRICAL EQUIPMENT AND STANDARD ACCESSORIES 1 - JETLACE 2000 SPECIFICATION GENERAL - MACHINE WIDTH: 3500mm - WATER JETS WORKING WIDTH: 3500mm OR LESS - PRODUCTION RATING: 600 KG/HR (TO BE CONFIRMED ACCORDING WEB FORMING SYSTEM) - MECHANICAL SPEED: 150 M/MN - OPERATING SPEED: 5 TO 60 M/MN PRODUCT - GRAMMAGE: 50 TO 200 GSM FROM WEB FORMING UP TO 300 GSM FOR NEEDLEPUNCHED WEBS - FIBERS: 1 TO 3 DENIERS VISCOSE, POLYESTER, PA MICROFIBRES SPUNLACING - MULTI SIDE ENTANGLEMENT: 5 SIDES - INJECTORS: 6 - ENTANGLEMENT ROLLS: 3 - FINISHING CONVEYOR: 1 - PRE EXTRACTION BOX BEFORE DRYER: HIGH VACUUM - PC CONTROL AND SUPERVISION: PERFOJET SOFTWARE FILTRATION: BY BUYER - CAPACITY: 200 M3/HR 2 - DETAILED EQUIPMENT DESCRIPTION THIS UNIT INCLUDES FOLLOWING ITEMS: 21 - ONE FIRST CONVEYOR (CONVEYOR 1) FOR PRO WETTING AND PRE-ENTANGLEMENT OF THE WEB 22 - ONE CYLINDER FOR SECOND STAGE OF BONDING 23 - TWO CYLINDERS FOR FURTHER STEPS OF ENTANGLEMENT 24 - OUTLET FINISHING CONVEYOR AND DEWATERING 25 - 6 INJECTORS 26 - THE WATER CIRCULATION SYSTEM FOR MAN/MADE FIBERS 27 - THE ELECTRIC AND CONTROL CABINETS. 28 - THE SUPERVISION SYSTEM 29 - THE SUPPORT SERVICES DESCRIBED IN THE QUOTATION. 21 - FIRST CONVEYOR THIS CONVEYOR ALLOWS THE INTRODUCTION OF THE WEB FROM THE CARDS TO THE JETLACE UNIT. A PRE-WETTING UNIT (CONVEYOR TYPE) LOCATED OVER THIS CONVEYOR ENSURES THE COMPACTING AND PRE-WETTING OF THE WEB BEFORE THE FIRST INJECTOR. THE RAMP INSIDE THE PREWET CONVEYOR IS SUPPLIED WITH SPRAYING NOZZLES OF SELF CLEANING TYPE WHICH ARE CONNECTED TO AN INDEPENDENT CENTRIFUGAL PUMP (PP) INCLUDED IN OUR SUPPLY. THE INJECTOR (N01) OVER THE CONVEYOR ENSURES THE PRE-ENTANGLEMENT OF THE WEB THE DEWATERING SUCTION BOX BELOW THIS INJECTOR IS CONNECTED TO AN VACUUM EXHAUSTER APPROXIMATELY 1,0 METERS VACUUM FOR MAXIMUM COMPACTION OF THE WEB AFTER THE PRE-WETTING AND PRE-ENTANGLEMENT. THE CONVEYOR IS DRIVEN BY AN AC MOTOR AT VARIABLE SPEED INCLUDED IN OUR SUPPLY. 1 DRYING LINE FOR SPUNLACED PRODUCTS FOR CARDED, CROSSLAPPED WEB MATERIAL: PES, PA (80 % PA, 20 % PES) WEB WEIGHT: 150 TO 300 G/M2 SPEED: 5 TO 60 M/MIN (MECHANICAL SPEED) MATERIAL WIDTH: 3500mm WATER JET WIDTH: 3550mm PRODUCTION RATE: MAX. 900: KG/H (FIBERS) DRYING TEMPERATURE: 120 °C CAPACITY: 1260 KG FIBERS/H: 756 KG WATER/H 300 G/M2, 80 % PA/20% PES 1.5 DEN HEATING SYSTEM IS LAID OUT FOR 1100 KG H20/H (1260 KG FIBERS/H) COMPRISING: 1 DRYING LINE 1 ELECTRIC SYSTEM/LINE CONTROL SYSTEM OPERATING SIDE OF THE LINE: LEFT SEEN IN PRODUCTION DIRECTION LINE EXECUTION: ACCORDING TO DIN/VDE/IEC/VGB4 OPERATING VOLTAGE: 3 X 380 (400) V AC +6/-10 %, 50 HZ ± 1 Hz L1, L2, L3, N, PE (TN-C-S SYSTEM) CONTROL VOLTAGE: 230 V AC, 50 Hz, ISOLATED VIA CONTROL TRANSFORMER, EARTH FAULT MONITORING, AND 24 VDC PROTECTION TYPE/INSULATION CLASS: DC MOTORS: IP 23/F AC MOTORS: IP 54/F INDICATING AND OPERATING ELEMENTS: IP42 CONTROL PANELS: MAKE RITTAL, SYSTEM 4000 W 600/800/1200mm X D 600mm H 2200mm WITH CABLE/TRANSPORT BASE CABLE SUPPLY FROM THE BOTTOM, MAIN CIRCUIT-BREAKER AT THE FRONT, WITH ROOF FANS SITE CONDITIONS: AMBIENT TEMPERATURE FOR CONTROL PANELS: 0 TO +35 “C, HUMIDITY RATING F, RELATIVE AIR HUMIDITY < 75 %, NO MOISTURE CONDENSATION, STORING TEMPERATURE: -40 TO +70 °C, NO VIBRATION, NO SHOCK, SITE ALTITUDE LESS THAN 1000 M (ABOVE SEA LEVEL) ELECTRICAL CAPACITIES VERSION: 2 X 55 KW AC FREQUENCY CONTROLLED FAN DRIVES (DRYER) 2 X 3 KW AC FREQUENCY CONTROLLED MACHINE (DRYER 1 X 1.1 KW AC FREQUENCY CONTROLLED MACHINE (DRYER) 117.10 KW TOTAL INSTALLED HEATING CAPACITY: 680,000 KCAL/H CONSUMPTION: LOWER, DEPENDING ON PRODUCTS PAINTING: MACHINES: RAL6011 DRIVES: RAL 7035 (LIGHT GREY) CONTROL PANELS: RAL 7032 (PEBBLE GREY) OPERATION SIDE: LEFT LENGHT CUTTING DEVICE: SHEAR: CUT (ALTERNATIVE SQUEEZE CUT) CROSS CUTTING DEVICE: DRIVEN: CIRCULAR KNIFE DESIGNATION: ENGLISH PAINTING - MACHINERY: RAL 6011 PUR STRUCTURE GREEN - TURNING PARTS PROTECTION DEVICES: YELLOW CONTROL DESK: RAL 7032 GRAY REQUIRED AIR PRESSURE: 6 TO 7 BAR VOLTAGE: 400V: 50Hz 3 PHASES CONTROL VOLTAGE: 24 V DC VOLTAGE: 380 V, 50 Hz, 3 PH WITHOUT NEUTRAL CONDUCTOR SPS: SIEMENS S7 DRIVES: SIEMENS CABLE LENGTH: MAX. 30000mm CONTROL CABINET — MACHINE CONTROL CABINET: 2000mm HIGH, 100mm BASE, 500mm DEEP CABLE INLET: FROM THE BOTTOM INSTALLATION: INCLUDED THIS SYSTEM WILL WORK FULL AUTOMATIC INCLUDED REEL CHANGE, LAV ON. HANDLING ETC THE MACHINE MAINLY CONSISTS OF: ONE (1) PENDULUM ROLLER SYSTEM THE PENDULUM ROLLER IS PNEUMATICALLY BALANCED. IN ORDER TO CONTROL WEB TENSION BETWEEN PRODUCTION MACHINE AND WINDING MACHINE, A POTENTIOMETER IS MOUNTED ON IN ITS ROTARY POINT. IT IS PROVIDED FOR THE SYNCHRONISATION BETWEEN THE AC-DRIVES LOCATED IN FRONT AND BEHIND. ONE (1) OPERATION PLATFORM, WHICH IS BETWEEN THE PENDULUM ROLLER SYSTEM AND THE WINDER. MOREOVER, THERE IS A GOOD ACCESSIBILITY TO THE LENGTH CUTTING UNIT, THE EDGE TRIM WINDERS AND THE SUCTION NOZZLES FOR THE CUTTING DEVICE. THE MATERIAL DIRECTION UNDER THE OPERATION PLATFORM IS EFFECTED BY MEANS OF THREE CORRESPONDING ADJUSTED GUIDING ROLLERS. (A) ONE (1) FULL AUTOMATIC IN-LINE CUTTING WINDER TECHNICAL DATA: ROLLER WIDTH APPROX. 3700mm MAX. MATERIAL WIDTH: 3500mm MATERIAL: NON-WOVENS (NYLON: PE; VISKOSE) MATERIAL WEIGHT: 60 TO 300 G/M2 PRODUCTION SPEED: 40 M/MIN TECHNICAL SPEED MIN.: 5 M/MIN MAX. 50 M/MIN CORE DIAMETER: ID 3“ = 76.2mm BATCH DIAMETER MIN.: MAX: 400mm TO 1200mm BATCH WEIGHT MAX. 2000 KG TENSION OF MATERIAL MIN.: 80 N MAX. 500 N / MATERIAL WIDTH NUMBER OF CUTS, MAX. 18 NUMBER OF WEBS, MAX. 17