TT-1726 POLYPROPYLENE TAPE LINE EXTRUDER 15 TONS DAILY CAPACITY, 264 WINDERS, YEAR 2012

REFERENCE NUMBER: TT-1726 POLYPROPYLENE TAPE LINE EXTRUDER 15 TONS DAILY CAPACITY, 264 WINDERS, YEAR 2012 POLYPROPYLENE TAPE LINE EXTRUDER 15 TONS DAILY CAPACITY CONDITION: USED MODEL: POLYPROPYLENE TAPE LINE EXTRUDER CAPACITY: 15 TONS DAILY CAPACITY YEAR: 2012 HENGLI MACHINERY POLYPROPYLENE TAPE LINE EXTRUDER YEAR 2012 BUT WE BOUGHT IN 2021 AND WE ONLY USED 3 MONTHS. WE SPENT A LOT OF TIME AND MONEY TO BRING TO THE HIGHEST QUALITY, ALL PARTS ARE RENEWED FROM BEGINNING TO THE END, WE SELL THE MACHINE BECAUSE WE ARE GETTING OUT THE BUSINESS. THE MACHINE IS AT VERY WELL CONDITION, ALL SYSTEMS AND PARTS ARE RENEWED. FOR THE PROCESSING OF PP TAPES MODEL: SJMS-Z120×33-1600×8 SPECIALLY DESIGNED “TWO STAGE STRETCHING” INCLUDING: 264 SPINDLES OF INVERTER WINDERS MODEL: SHW-230, ￠35X218mm WITH MAX.LINE SPEED: 500M/MIN MAIN MOTOR: AC MOTOR, SIEMENS (CHINA MADE), DRIVEN BY INVERTER OF TELEMECHANIQUE / FRANCE MELT PUMP: MAAG, SWITZERLAND PROCESSOR CONTROL: AUSTRIA 4800 PIECES WINDING ROLLS TECHNICAL DATA: DIE WIDTH 1600mm NET WORKING WIDTH 1450mm OPERATING LINE SPEED MAX. 500M/MIN. MELTING CAPACITY MAX. 600 KG/HR (PP MATERIAL) TOTAL INSTALLED CAPACITY 390 KW POWER CONSUMPTION APPROX.235KW (INCLUDING 264 SPINDLES) THE SYSTEM IS DESIGNED FOR THE PRODUCTION OF TAPES FOR VARIETY OF APPLICATIONS MAINLY STRETCHED TAPES FOR PACKAGING. THE MACHINES CAN BE EQUIPPED AT AN EXTRA COST TO PRODUCE FIBRILLATED TAPES, FOLDED TAPES, LOW SHRINKAGE TAPES ETC. INFRASTRUCTURE FACILITIES TO BE PROVIDED BY CUSTOMER: ACCORDING TO THE SPECIFICATION OF MACHINE LAYOUT PLANS, THE CUSTOMER HAS TO PROVIDE: FOUNDATION, OF A PLAIN CONCRETE FLOOR WITH A LOAD OF 2500 KG/M2, MAINS INPUT, COOLING WATER AND COMPRESSED AIR SUPPLY TECHNICAL SCHEDULE THE SYSTEM MAINLY CONSISTS OF: EXTRUDER, TYPE Z120.33D THE EXTRUDER IS DESIGNED CLEARLY AND ERGONOMICALLY TO ENSURE A COMFORTABLE HANDLING AND QUICK MAINTENANCE. COMPLETELY MOUNTED ON A COMMON AND STRONG BASE/GROUND FRAME. MAIN DRIVE BY AC MOTOR, SIEMENS (CHINA), DRIVED BY THE INVERTER OF TELEMECANIQUE BIMETALLIC BARREL WITH WATERCOOLED FEEDING ZONE INCL. AIR COOLING AND HEATING EQUIPMENT. WEAR RESISTANT FEED SCREW AND SCREW-CYLINDER WITH SPECIAL MIXING AND HOMOGENIZATION ZONES. EXTRUDER MELTING CAPACITY WITH REFERENCE MATERIAL PP HC115FB FROM MESSRS. BOREALLS AG., MAX.600KG/HR WORKING RANGE FOR COMMON PP RAFFIA GRADE, WITH MFI APPROX. 3-5 G/10MIN. TECHNICAL DATA: SCREW DIAMETER D= 120mm SCREW LENGTH L= 33 D SCREW SPEED N= 0-120 RPM SCREW AND BARREL MATERIAL 38 CRMOAL, NITRIDE HARDENED TREATMENT NO. OF HEATING ZONES 7 HEATING CAPACITY APPROX. 42 KW MAIN DRIVE MOTOR POWER 160 KW PROCESSOR CONTROL ALL CONTROL LOOPS ARE CENTRALLY MANAGED. THE TEMPERATURE CONTROL OPERATES WITH AUTOMATIC OPTIMIZATION WHICH ENSURES A QUICK HEATING OF THE LINE. ALL DRIVING UNITS ARE COMMUNICATION WITH THE COMPUTER PROGRAMMABLE CONTROL VIA A SERIAL POWER LINK BY WHICH A HIGH PRECISION AND SHORT CYCLE TIMES ARE OBTAINED. THE FOLLOWING FUNCTIONS ARE PERFORMED: THE RECIPE MANAGERMENT, THE ALARM MANAGERMENT, THE ISSUE OF REPORTS FOR MACHINE PARAMETERS (SPEEDS, TEMPERATURES, STRETCHING RATIOS). THE HARDWARE CONSISTS OF AN INDUSTRIAL PC WITH DISPLAY OR SCREEN AS WELL AS A COMPUTER PROGRAMMABLE CONTROL. ADVANTAGES: ALL MACHINE PARAMETERS FOR DIFFERENT TAPE QUALITIES CAN BE STORED IN THE RECIPE MANAGEMENT AND CAN BE CALLED UP IMMEDIATELY UPON REQUEST. THIS ALLOWS THE EXACT REPRODUCTION OF A QUALITY TAPE ALREADY SUPPLIED. THE CONTROL CAN BE NETWORKED WITH A CENTRAL DATA MANAGEMENT SYSTEM. THE CONTROL ENSURES ALSO A PRECISE PRODUCTION RECORDING. REASONS FOR FAULTS CAN BE FOUND EASILY. TEMPERATURE CONTROLLED LOCK-OUT DEVICE (ONLY AVAILABLE IN PC CONTROL SYSTEM) FOR THE MAIN DRIVE MOTOR TO PROTECT THE EXTRUDER, FILTER AND FLAT-DIE AGAINST COLD START UP AUTOMATIC FILTER SYSTEM ARRANGED BETWEEN THE EXTRUDER AND FLAT DIE FOR FILTERING OUT THE IMPURITIES OF THE MELT, EQUIPPED WITH HEATING ELEMENT. FILTER SCREEN FEEDING IS REGULATED EITHER PRESSURE-DEPENDENT (AUTOMATIC OPERATION) OR MANUALLY VIA A TEMPERATURE AND TIME CONTROLLED HEATING ELEMENT. WITH FACILITY FOR TAKING UP 10 METERS OF SCREEN BAND. WORKING PRESSURE MAX.30 MPA DEPENDING ON RAW MATERIAL TO BE USED. TECHNICAL DATA TYPE AUTOMATIC SCREEN BAND/BELT FILTER SYSTEM HEATING CAPACITY 4KW MELT PRESSURE GAUGE ARRANGED UPSTREAM OF THE FILTER, AND COMBINED MELT PRESSURE/MELT TEMPERATURE GAUGE UPSTREAM OF THE FLAT DIE WITH READOUT ON THE CENTRAL CONTROL PANEL OF THE EXTRUDER WITH PRESSURE INDICATOR WITH TWO LEVEL CONTACTS, ONE FOR OPERATING A SOUND SIGNAL AND THE OTHER FOR SWITCHING OFF THE MAIN DRIVE MOTOR. MEASURING RANGE: 0 - 500 BAR. TEMPERATURE MAX. 400°C WITH MELT TEMPERATURE INDICATOR FOR A MAXIMUM OF 400°C. MELT PUMP TECHNICAL DATA: MELT PUMP: MAAG, SWITZERLAND DRIVING MOTOR POWER: 11 KW, AC MOTOR, INVERTER/FREQUENCY CONTROLLED. CONNECTING PARTS BETWEEN EXTRUDER AND FLAT DIE IN CONNECTION WITH FILTER SYSTEM CONSISTING OF: 1 CONNECTING FLANGE TO FLAT T-DIE WITH ONE HEATING ZONE, ONE HOLE FOR MELT TEMPERATURE GAUGE(THERMO-COUPLE) 1 FIXTURE FOR FLAT DIE FLAT T-DIE WITH FLEXIBLE DIE LIP, ADJUSTABLE BY MEANS OF PRESSURE SCREWS, FLOW CHANNELS RHEOLOGICALLY OPTIMIZED, IN “COAT HANGER”. INCLUDING HEATING, WIRED READY FOR CONNECTION. TECHNICAL DATA: DIE WIDTH 1500mm NET WORKING WIDTH 1450mm DIE LIP FORM FLAT DIE LIP APERTURE 0.1-1mm HEATING CAPACITY 24 KW HEATING ZONE 7 EDGE TRIM RECYCLING FOR DIRECT RETURN OF THE NARROW EDGE TRIMS OF NON-STRETCHED FILM INTO THE EXTRUDER, CONSISTING OF A FILM CUTTING UNIT, BLOWER, AND A TRANSPORT SYSTEM CARRYING THE CHIPS BACK TO THE EXTRUDER HOPPER. TECHNICAL DATA CUTTING MOTOR POWER 1.5 KW BLOWER POWER 2.2 KW CUTTING KNIFE 5 PC PER SET CUTTING KNIFE TYPE ROTARY WATER QUENCH WITH INTEGRATED HOLDING UNIT CONSISTING OF WATER QUENCH TANK WITH APPROX. 1100 LTRS CAPACITY INCLUDING PUMP AND HEAT EXCHANGER, ADJUSTABLE WATER LEVEL TRANSVERSE DISPLACEMENT OF THE WATER QUENCH TANK BY MEANS OF RAILS TECHNICAL DATA FILM GUIDE ROLLER Φ50X1400mm, 2PCS MATERIAL STAINLESS STEEL PIPE FILM TAKE-OFF WITH PNEUMATICALLY OPERATED NIP ROLLER, DRIVEN BY FREQUENCY CONTROLLED THREE-PHASE MOTOR. TECHNICAL DATA FILM TAKE-OFF STEEL ROLLER Φ215 X1500mm, 1 PC FILM TAKE-OFF NIP RUBBER ROLLER Φ160 X1500mm,1 PC DRIVE MOTOR POWER 4 KW AC MOTOR, ITALY BRAND INVERTER CONTROLLED FILM WATER-REMOVAL NIP STEEL ROLLER Φ160 X1500mm, 1 PC FILM WATER-REMOVAL NIP RUBBER ROLLER Φ160 X1500mm, 1 PC DRIVE MOTOR POWER 2.2 KW AC MOTOR, ITALY BRAND, INVERTER CONTROLLED STEEL ROLLER SURFACE TREATMENT Q235 WITH CHROME PLATING SLITTING UNIT (SIX POSITION SLITTER) PNEUMATICALLY OPERATED, WITH CROSS ADJUSTMENT, FILM OSCILLATING SYSTEM TO EXTEND THE LIFE TIME OF BLADES. TECHNICAL DATA SLITTING BLADE TYPE SHAVER/RAZOR BLADE SIZE 38.5 X 18.5 X 0.15mm SLITTING WIDTH ADJUSTABLE TRACTION UNIT & FIRST STRETCHING AND ANNEALING SECTION (SIX GODETS FRAME) CONSISTING OF: 2 TRACTION GODET: 415mm DIAMETER 2 OIL HEATING STRETCHING GODET. 415mm DIAMETER 2 WATER COOLING ANNEALING GODET. 415mm DIAMETER 2 NIP RUBBER ROLLERS. STATIC ELECTRICITY ELIMINATOR FREQUENCY CONTROLLED THREE-PHASE DRIVE, RATED POWER 22 KW = 11 KW×2 TECHNICAL DATA TRACTION & STRETCHING GODET Φ415 X 1600mm, 4 PCS (2 PCS OIL HEATING GODETS;) OIL HEATER 1 UNIT INCLUDED. NIP RUBBER ROLLER Φ160 X 1580mm, 1 PC DRIVE MOTOR 11KW, AC MOTOR ITALY BRAND, INVERTER CONTROLLED DRIVE METHOD FLAT BELT ANNEALING SPEED 10 – 100 M/MIN. ANNEALING GODET Φ415 X 1600mm, 2 PCS (2 PCS WATER COOLING GODETS;) NIP RUBBER ROLLER Φ160 X 1580mm, 1 PC DRIVE MOTOR 11KW, AC MOTOR ITALY BRAND, INVERTER CONTROLLED DRIVE METHOD FLAT BELT ANNEALING SPEED 10 – 100 M/MIN. SIDE FRAME WITH INTEGRATED CONTROL PANEL, VISUALIZED HOT AIR OVEN WITH CONTROLLED HEATING ZONES. CONSISTING OF: AIR FLOW REGULATION UPPER PART TO BE RAISED PNEUMATICALLY LENGTH OF HEATING CHANNEL 6 M TECHNICAL DATA OVEN TYPE HOT AIR WITH DOUBLE CIRCULATION FANS BLOWER/FAN POWER 11 KW = 5.5 KW X 2 HEATING CAPACITY 60KW = 2 X 30 KW HEATING ZONE 2 ZONES SECOND STRETCHING AND ANNEALING SECTION (SIX GODET FRAME) CONSISTING OF: 2 STANDARD STRETCHING GODET. 415mm DIAMETER 2 OIL HEATING STRETCHING GODET. 415mm DIAMETER 2 WATER COOLING ANNEALING GODET. 415mm DIAMETER 2 NIP RUBBER ROLLERS. STATIC ELECTRICITY ELIMINATOR FREQUENCY CONTROLLED THREE-PHASE DRIVE, RATED POWER 22 KW, AND ADDITIONAL FREQUENCY CONTROLLED THREE-PHASE DRIVE, RATED 9 KW, FOR INDIVIDUAL ADJUSTMENT OF THE ANNEALING RATIO TECHNICAL DATA STRETCHING GODET Φ415 X 1600mm, 4 PCS NIP RUBBER ROLLER Φ160 X 1580mm, 1 PC DRIVE MOTOR 22 KW, AC MOTOR ITALY BRAND, INVERTER CONTROLLED DRIVE METHOD FLAT BELT STRETCHING SPEED 60 TO 500 M/MIN. ANNEALING GODET Φ415 X 1600mm, 2 PCS (2 PCS OIL HEATING GODETS; 2 PCS OF WATER COOLING GODETS) OIL HEATER 1 UNIT INCLUDED. NIP RUBBER ROLLER Φ160 X 1580mm, 1 PC DRIVE MOTOR 9 KW, AC MOTOR ITALY BRAND, INVERTER CONTROLLED DRIVE METHOD FLAT BELT ANNEALING SPEED 60 TO 500 M/MIN. TAPE EXTRACTION – VACUUM SYSTEM DESIGNED AS START-UP AID AND BROKEN TAPE SUCKING/ASPIRATION CATCHER AT HOLDING AND ANNEALING UNIT, MAINLY CONSISTING OF SUCTION NOZZLES, FEED PIPES, AND A COLLECTION BOX FOR WASTE TAPES. TECHNICAL DATA TYPE SUCKING/ASPIRATING BY BLOWER/FUN BLOWER/FAN POWER 7.5 KW CONTROL CABINET WITH AIR CONDITIONING, INCLUDING THE COMPLETE WIRING WITHIN THE TAPE LINE. INVERTER WINDER, MODEL: SHW-230, Φ35X218mm TECHNICAL DATA: STANDARD VERSION NUMBER OF WINDER HEAD 264 SPINDLES TAPE WIDTH 1.8 TO 5mm WINDING SPEED UP TO 450 M/MIN TRAVERSE LENGTH 203mm STANDARD WINDING RATIO 1: 12.6 OPTIONAL WINDING RATIO ON SPECIAL REQUEST CORE DIMENSIONS OF WARP AND WEFT BOBBINS INSIDE DIAMETER 35mm OUTSIDE DIAMETER 37.2mm WIDTH OF BOBBIN: 218mm (8.5 INCHES) MAX. BOBBIN DIAMETER 160mm BOBBIN TRAVERSE: 200mm FINISHED BOBBIN DIAMETER: 95mm NORMAL MOTOR RATING PER WINDER 0.12 KW MAXIMUM EXIT DIAMETER: 200mm INCLUDE 4,800 PIECES OF WINDING BARS (IRON) BRAND NEW CAN INSPECT IT, BUT NOT IN OPERATION, IT HAS BEEN STOPPED FOR 8 MONTHS CAN PRODUCE POLYPROPYLENE TAPES BETWEEN 400 AND 3000 DENIER QUANTITY: 1