TT-2363 LION AUTOMATIC BLOWER, NOZZLES 2, YEAR 2011

REFERENCE NUMBER: TT-2363 LION AUTOMATIC BLOWER, NOZZLES 2, YEAR 2011 BLOWER YEAR 2011 NOZZLES 2 AUTOMATIC PILLOW FILLING MACHINE OPERATION MANUAL WE APPRECIATE YOUR CHOOSING LION AUTOMATIC PILLOW FILLING MACHINE - THIS MANUAL PROVIDES SOME DETAILS ABOUT THE INSTALLATION, DEBUGGING, OPERATING PRECAUTION, TROUBLESHOOTING AND SO ON. IN ORDER TO INSTALL AND OPERATE THIS PRODUCT PROPERLY, MAKE SURE THAT THIS MANUAL WILL BE READ THOROUGHLY BEFORE INSTALLATION. PRESERVE IT PROPERLY AND HAND OVER TO THE USERS OF THE MACHINE. - THIS MANUAL IS NOT ALLOWED TO COPY ENTIRELY OR PARTLY WITHOUT THE PERMISSION OF THE LION COMPANY. - THIS MANUAL MAY CHANGE WITHOUT NOTICE. 1. SAFETY INSTRUCTIONS IN THE OPERATION AND EQUIPMENT’S MAINTENANCE, THE PERSONAL SAFETY IS A VERY IMPORTANT MATTER. SO THIS MANUAL CONTAINS SOME WARNINGS AND DREW ATTENTION ABOUT THE OPERATION. BEFORE OPERATING AND MAINTAINING THE MACHINERY, YOU MUST READ AND UNDERSTAND THESE WARNINGS AND DREW ATTENTION. DO NOT ATTEMPT TO REPAIR OR MODIFY MACHINE ON YOUR OWN. IF YOU CANNOT DEAL WITH SOME PROBLEMS USING THE METHODS PROVIDED BY THIS MANUAL, PLEASE STOP RUNNING AND TURN OFF POWER SUPPLY, THEN CONTACT OUR COMPANY AS SOON AS POSSIBLE. - PEOPLE ARE FORBIDDEN TO OPEN THE OUTER COVERING DURING THE TIME THAT THE MACHINE IS WORKING OR ALREADY STOPPED BUT THE POWER IS ON. DO NOT PUT HANDS OR ANY OTHER PARTS OF YOUR BODY INTO THE MACHINE; OTHERWISE IT WILL BE EASY TO HURT YOU. - DO NOT TOUCH OR OPERATE THE MACHINE WITH WET HANDS SO AS TO AVOID ELECTRIC SHOCK. - UNPROFESSIONAL OPERATORS ARE STRICTLY PROHIBITED TO UNINSTALL AND REPAIR THE MACHINE OR ELSE IT MAY CAUSE FIRE, DAMAGE, ELECTRIC SHOCK, OR HARM THE MACHINE SERIOUSLY. - DO NOT USE THIS MACHINE AT WET AND FLAMMABILITY AREA, AS THIS WILL INCREASE THE RISK OF ELECTRIC SHOCK OR EXPLOSION. - PEOPLE ARE NOT ALLOWED TO TOUCH THE FIBER OUTLET WHILE THE MACHINE IS WORKING. THIS MAY HARM YOU SERIOUSLY; - NON-OPERATORS SHOULDN’T TOUCH AND APPROACH THE MACHINE SO AS TO AVOID ACCIDENTS. - TURN OFF THE POWER AND AIR SUPPLY WHEN THE MACHINE IS NOT WORKING SO AS TO AVOID ACCIDENT. - THIS MACHINE IS SUITABLE FOR SILLICONISED POLYESTER STAPLE FIBER WITH LENGTH SHORTER THAN 100mm - IRON NAIL, SMALL STONE AND OTHER SMALL PIECES MUST NOT BE PUT INTO THE MACHINE; OTHERWISE IT WILL DAMAGE THE WORKING ROLL OR FAN BLADE. - MAKE SURE THAT THIS MACHINE HAS ALWAYS BEEN GROUNDED IN GOOD CONDITION. - BEFORE DOING THE DAILY CLEANING WORK OF THE INNER MACHINE, YOU MUST CUT OFF THE MAIN POWER AND GAS SUPPLY AND ENSURE THE MACHINE HAS COMPLETELY STOPPED RUNNING. PLEASE TIGHT THE SCREWS FIXED ON THE TOP COVER AND LATERAL PLATE AFTER CLEANED THE LEFT FIBER OUT. 2. PRODUCT OVERVIEW 2.1 TECHNICAL CHARACTERISTIC OF THE PRODUCT THE AUTOMATIC PILLOW MACHINE IS MAINLY USED TO QUANTIFICATIONALLY FILL PRODUCTS SUCH AS PILLOW, CUSHION AND SO ON. THIS PRODUCTION LINE IS CONTROLLED BY PLC, AND USE THE TOUCH SCREEN TO INPUT MESSAGE. SO IT HAS MANY ADVANTAGES, SUCH AS SIMPLICITY OF OPERATOR, HIGH DEGREE OF AUTOMATION, GOOD RELIABILITY, HIGH VOLUME, LOW FAILURE RATES, ETC. THE FIXTURE IS AUTOMATIC BAGGING, WHICH CAN SAVE LABOR COSTS. ONE OPERATOR, REQUIRED NO PROFESSIONAL SKILLS, CAN DEAL WITH THE TWO FILLING SLOT. THE OPENING PART HAS MANY CHARACTERISTIC, SUCH AS USING MANY ROLLERS TO OPEN, SELF-LOCK WIRE WRAPPING THE OPENING ROLLER, THE SMALL ROLLER PREVENTING THE FIBER WRAPPED, METAL ALARM FUNCTION AND SO ON, WHICH HAVE A HIGH OPENING RATE AND DON’T DAMAGE FIBER AND KEEP THE FIBER’S ORIGINAL FLEXIBILITY AND HAND FEELING. THE FILLING BLOWER USES FREQUENCY CONTROL TO FILL THE PRODUCT, AND THE FILLED PRODUCT IS SMOOTH, FULL AND HIGH RESILIENCE. USING THE PRODUCTION MANAGEMENT, EQUIPMENT CAN AUTOMATICALLY COUNT THE DAY AND THE MONTH’S PRODUCE OUTPUT. 2.2 SPECIFICATION PRODUCT NAME: COMPUTERIZED PILLOW MACHINE CAPACITY: 180 TO 300KG/H SPECIFICATION: 8750 X 3600 X 2200mm VOLTAGE: 220V/60Hz/3PHACE AIR PRESSURE: 0.6-0.8MPA POWER: 16.7KW WEIGHT: 4800KG 3. INSTALLATION STEPS 3.1 PUT THE MACHINE STEADY; MAKE THE BASE PLATE LEVEL. LEAVE PROPER SPACE AROUND THE MACHINE SO AS TO CHECK AND MAINTAIN IF POSSIBLE. LEAVE ENOUGH SPACE AROUND THE OPERATION TABLE AND BALE OPENER SO AS TO FILL PRODUCT. 3.2 CONNECT THE STORAGE BOX OF BALE OPENER TO THE SLOPING NAILS BELT WITH BOLTS. 3.3 PUSH THE FIBER OPENING MACHINE TO THE FIBER FALLING MOUTH OF BALE OPENER AND ADJUST THE FOUNDATION BOLTS OF THE BALE OPENER. MAKE SURE THE FIBER OPENING MACHINE IS HORIZONTAL ARRANGEMENT. 3.4 CONNECT THE MATERIAL OUTLET BOX TO THE FIBER OPENING MACHINE WITH BOLTS. CONNECT THE MATERIAL OUTLET BOX TO THE FILLING BLOWER WITH PVC TUBE (DIAMETER: 150mm). 3.5 INSTALL THE CLAMPING OPERATION TABLE. CONNECT THE 3-WAY DEVICE TO THE FILLING FIXTURE WITH PVC TUBE (DIAMETER: 125mm). 3.6 AIR SOURCE ACCESSED SCHEMATIC DIAGRAM 3.7 POWER SUPPLY ACCESSED INDICATION CONNECT THE 3 FIRING LINES TO THE TERMINAL NOTED L1, L2, L3, AND CONNECT THE EARTH WIRE TO N. TERMINAL. CONFIRM THE MACHINE’S DIRECTION OF MOTION AS SHOWN IN ILLUSTRATION. EXCHANGE ANY TWO LINES OF THE L1, L2 AND L3 IF THE MOTION DIRECTION IS WRONG. IT IS 3 PHASE OF THE FILLING MOTOR, OPENER CONVEYER MOTOR AND CONTROLLED CONVERTER OF THIS PRODUCTION LINE. CONNECT THE MATING TRANSFORMER TO THE CONTROL CABINET AS THE CONNECTING LINE METHODS SHOWN IN THE WIRE CONNECTING TERMINAL DIAGRAM. 4. THE FUNCTION’S DIRECTIONS OF TOUCH SCREEN 4.1 THE HEAD PAGE OF TOUCH SCREEN AND THE SETTING OF FEATURE KEYS 4.2 THE PAGE OF AUTO MODE 4.3 THE PAGE OF MANUAL MODE 4.4 THE PAGE OF TROUBLESHOOTING 4.5 THE PAGE OF PRODUCTION RECIPE MANAGEMENT 4.6 THE PAGE OF PRODUCTION STATISTICS 4.7 THE PAGE OF PHOTO SWITCH DELAY TIME 4.8 THE PAGE OF TEST MODE 5. USING METHODS 5.1 OVERVIEW AUTOMATIC PILLOW MACHINE PROVIDES CLIENT WITH 2 FILLING MODE, AUTO MODE AND MANUAL MODE. THE CLIENT CAN SELECT THE APPROPRIATE PRODUCTION MODE WHICH THEY NEED. THE AUTO MODE IS MAINLY USED FOR QUANTITATIVE FILLING. MANUAL MODE IS MAINLY USED TO FILL SPECIAL PRODUCTS, SUCH AS VERY STURDY PRODUCT OR SUB-GRID FILLED PRODUCTS. TEST MODE IS USED FOR THE INSTALLATION, DEBUGGING AND MAINTENANCE, IN WHICH STATE YOU CAN SEPARATELY START VARIOUS FUNCTIONAL PARTS OF THE DEVICE TO DETECT WHERE THE FEATURE IS IN NORMAL STATE. THE TROUBLESHOOTING GUIDES CLIENT TO EXCLUDE COMMON FAULTS. THE PRODUCTION MANAGEMENT CAN AUTOMATICALLY COUNT THE DAY AND THE MONTH’S PRODUCE OUTPUT. 5.2 AUTO MODE 5.2.1 EXCHANGE THE SHORT FILLING PIPE OF 250mm LENGTH. 5.2.2 PRESS F1 TO ENTER “AUTO MODE “PAGE. 5.2.3 PARAMETER-SET CLICK "PREFERENCES" INTO THE "PRODUCTION FORMULA" PAGE, THEN SET UP THE VALUE OF THE “A FILLING TIME”, “B FILLING TIME” , "TRANSPORTING FREQUENCY” AND “FILLING BLOWER FREQUENCY”;THIS EQUIPMENT CAN SAVE 20 GROUPS PROCESS FORMULATION. IN THE ACTUAL PRODUCTION PROCESS, DIFFERENT PRODUCTS CAN BE CONFIGURED DIFFERENT PARAMETERS, AFTER THAT FILLING THE SAME TYPE OF PRODUCTS CAN DIRECTLY CALL THE NUMBERED DATE FROM THE PRODUCTION FORMULA. 5.2.4 START: PUSH “START” TO ENTER INTO THE WORKING STATE. 5.2.5 FILLING 5.2.5.1 WITH THE PRESSING PLATE: PUT THE PRODUCT TO THE A FILLING SLOT AND THEN PRESS THE GREEN START BUTTON ABOVE THE FIXTURE, THEN PNEUMATIC FIXTURE CLAMP, PRESS THE YELLOW START BUTTON, THEN THE PRESSING PLATE DOWN. CLAMP THE B FILLING SLOT AS ABOVE. THE DEVICE WILL AUTOMATICALLY SWITCH TO A AND B FILLING SLOT ACCORDING TO THE PROCEDURE SET TIME, AUTOMATICALLY OPEN FIXTURE AND PRESSING PLATE AFTER FILLING ENOUGH, AND THIS CYCLES. IF YOU WANT TO OPEN THE CLAMPING FIXTURE AND PRESSING PLATE EMERGENCY, PLEASE PRESS THE RED EMERGENCY BUTTON AT THE TOP OF THE FIXTURE, THE EMERGENCY START BUTTON RESET. PRESS THE GREEN START BUTTONS AND YELLOW START BUTTONS, AND THEN THE FIXTURE IS CLAMPED. 5.2.5.2 WITHOUT THE PRESSING PLATE: PUT THE PRODUCT TO THE A FILLING SLOT AND THEN PRESS THE GREEN START BUTTON ABOVE THE FIXTURE, THEN PNEUMATIC FIXTURE CLAMP. CLAMP THE B FILLING SLOT AS ABOVE. THE DEVICE WILL AUTOMATICALLY SWITCH TO A AND B FILLING SLOT ACCORDING TO THE PROCEDURE SET TIME, AUTOMATICALLY OPEN FIXTURE AFTER FILLING ENOUGH, AND THIS CYCLES. IF YOU WANT TO OPEN THE CLAMPING FIXTURE, PLEASE PRESS THE RED EMERGENCY BUTTON AT THE TOP OF THE FIXTURE, THE EMERGENCY START BUTTON RESET. PRESS THE GREEN START BUTTONS, AND THEN THE FIXTURE IS CLAMPED. 5.2.6 STOP AFTER FINISHING, PRESS “STOP”, THEN THE MACHINE GETS INTO THE STATE OF STOPPING WORK. WHEN THE MACHINE STOPPED RUNNING COMPLETELY, TURN OFF THE POWER SUPPLY AND AIR SUPPLY. 5.3 MANUAL MODE 5.3.1 EXCHANGING FILLING PIPE: CHANGE THE LONG FILLING PIPE OF 650mm LENGTH. 5.3.2 PRESS THE F2, AND THEN ENTER THE MANUAL MODE. CHOOSE A OR B PLATFORM IN THE "FILLING PLATFORM”, THEN SET UP THE VALUE OF TRANSPORTING FREQUENCY AND BLOWER FREQUENCY. 5.3.3 START PUSH “START” TO ENTER INTO THE WORKING STATE. 5.3.4 FILLING OPERATION: FIX THE PRODUCT TO THE FILLING PIPE AND THEN PUSH THE FOOT SWITCH TO ENTER INTO THE FILLING STATE. RELEASE THE FOOT SWITCH TO STOP FILLING, SO ON... 5.3.5 STOP AFTER FINISHING, PRESS “STOP”, THEN THE MACHINE GETS INTO THE STATE OF STOPPING WORK. WHEN THE MACHINE STOPPED RUNNING COMPLETELY, CUT OFF THE POWER SUPPLY AND AIR SUPPLY. 5.4 NOTE 5.4.1 IN ORDER TO ENSURE THE ACCURACY OF THE AMOUNT OF FILLED FIBER, MAKE ENSURE THE A AND B AUTO FILLING SLOTS ARE FILLING CONTINUOUSLY. IF THERE ARE INTERMITTENT CONDITIONS, IT MAY INCREASE ERROR AMOUNT. 5.4.2 PLEASE PAY MORE ATTENTION WHILE OPERATION AND DO NOT PUT HANDS UNDER THE CLAMPING DEVICE TO AVOID ACCIDENT. 5.4.3 THE DELAY ADJUSTMENT METHOD OF THE STORAGE BOX MOTOR THIS FUNCTION IS USED TO START AND SHUT THE DELAY OF THE STORAGE BOX MOTOR. THE MOTOR DELAY XXS TO STOP WHEN THE PHOTOELECTRIC SWITCH OF THE STORAGE BOX IS HIDDEN. THE MOTOR DELAY XXS TO START WHEN THE PHOTOELECTRIC SWITCH IS IN THE ALIGNED STATE. IT IS SUGGESTED THAT THE TIME OF DELAY STOP IS SET TO 2S, AND THE TIME OF DELAY START IS SET TO 5S. YOU CAN ADJUST THE DELAY TIME ACCORDING TO THE ACTUAL SITUATION OF THE PRODUCTION PROCESS. 5.4.4 THE DELAY ADJUSTMENT METHOD OF THE SLOPING NAILS BELT MOTOR THIS FUNCTION IS USED TO START AND SHUT THE DELAY OF THE SLOPING NAILS BELT MOTOR SO AS TO PREVENT THE FREQUENCY START OF SLOPING NAILS BELT MOTOR AND ENSURE THE UNIFORMITY OF THE OUTLET MAT OF VIBRATORY FIBER BOX. THE SLOPING NAILS BELT MOTOR DELAY XXS TO STOP WHEN THE PHOTOELECTRIC SWITCH IS HIDDEN. THE SLOPING NAILS BELT MOTOR DELAY XXS TO START WHEN THE PHOTOELECTRIC SWITCH IS IN THE ALIGNED STATE. IT IS SUGGESTED THAT THE TIME OF DELAY STOP IS SET TO 2S, AND THE TIME OF DELAY START IS SET TO 5S. YOU CAN ADJUST THE DELAY TIME ACCORDING TO THE ACTUAL SITUATION OF THE PRODUCTION PROCESS. 5.4.5 THE DELAY ADJUSTMENT METHOD OF THE OPENER CONVEYER MOTOR THIS FUNCTION IS USED TO START AND SHUT THE DELAY OF THE OPENER CONVEYER MOTOR SO AS TO PREVENT THE FREQUENCY START OF CONVEYER MOTOR. THE OPENER CONVEYER MOTOR DELAY XXS TO STOP WHEN THE PHOTOELECTRIC SWITCH OF THE MATERIAL OUTPUT BOX OF THE OPENER IS HIDDEN. THE OPENER CONVEYER MOTOR DELAY XXS TO START WHEN THE PHOTOELECTRIC SWITCH OF THE MATERIAL OUTPUT BOX OF THE OPENER IS IN THE ALIGNED STATE. IT IS SUGGESTED THAT THE TIME OF DELAY STOP IS SET TO 2S, AND THE TIME OF DELAY START IS SET TO 0S. YOU CAN ADJUST THE DELAY TIME ACCORDING TO THE ACTUAL SITUATION OF THE PRODUCTION PROCESS. 5.4.6 THE AUTOMATIC SHUTDOWN FUNCTION OF THE EQUIPMENT WITHOUT ACTION WITHIN 5MIN IN THE STATE OF “AUTO MODE”, THE EQUIPMENT WILL AUTOMATICALLY GO OUT OF ACTION IF THE AUTOMATICALLY CLAMPING OPERATION TABLE DOESN’T START WITHIN 5MIN. 6. MAINTENANCE - THE NEW MACHINE SHOULD BE THOROUGHLY INSPECTED AFTER USED A WEEK. FASTEN ALL SCREWS OF THE MACHINE, ADJUST THE BELT’S TIGHTNESS, CHECK THE TIGHTNESS OF CHAIN, ETC. - AFTER THE NEW MACHINE RUNS 40 HOURS, ADJUST THE TIGHTNESS OF THE CONVEYER BELT SO THAT THE CONVEYER BELT’S TENSION IS EVEN. ADJUST BELT’S TIGHTNESS EVERY 60 DAYS. - CLEAN THE WRAPPED FIBER AND OTHER SUNDRIES ON THE PIVOT BRACKET OF TRANSMISSION SHAFT, TAKE-OFF ROLL AND EVEN ROLL EVERY A WEEK. - CLEAR THE COTTON FIBER LEFT IN THE MACHINE EVERY A WEEK. (CLEAR MORE TIMES IF THE MACHINERY IS USED IN HIGH FREQUENCY). - FILL THE LUBRICATING OIL INTO THE GEARS AND SPROCKETS OF THE MACHINE INNER EVERY A WEEK. - FILL THE GREASE LUBRICANT INTO THE CYLINDER SHAFT BLOCK EVERY 30 DAYS. FILL THE GREASE LUBRICANT INTO THE WORK ROLL SHAFT BLOCK AND CONVEYER BELT SHAFT BLOCK EVERY 3 MONTHS. - THE PNEUMATIC TRIPLE PARTS IS DROPPED WATER EVERY 7 DAYS, FILLED JIS K2213 ENGINE OIL (ISO VG32 OR THE LUBRICANT IN SAME CLASS LEVEL) INTO THE OIL CUP EVERY 30 DAYS. THE AMOUNT OF FILLING OIL SHOULD NOT EXCEED THE TWO-THIRDS POSITION OF CUP. - CHECK AND ADJUST THE TIGHTNESS OF THE MOTOR BELT. REPLACE THE MOTOR BELT IF IT CANNOT BE TENSIONED. REPLACE THE MOTOR BELT EVERY HALF A YEAR. - CLEAN THE WRAPPED FIBER ON THE SLOPING NAILS BELT OF THE BALE OPENER EVERY DAY. QUANTITY: 1