TT-7522 BENNINGER INDIGO DYEING, SIZING AND WARPING MACHINE, WIDTH 2000mm, YEAR 2007

REFERENCE NUMBER: TT-7522 BENNINGER INDIGO DYEING, SIZING AND WARPING MACHINE, WIDTH 2000mm, YEAR 2007 1. BENNINGER INDIGO DYEING AND SIZING MACHINE 2. YEAR: 2007 3. BRAND: BENNINGER 4. INDIGO DYEING AND SIZING MACHINE - 14 BOXES (DYE AND WASH) 5. 2 SIZING BOXES 6. 25 TO 35 M/MIN (82 TO 115 FT/MIN) 7. 2000mm (78.7 IN) WIDTH 8. PLATE DIAMETER: 1400mm (55.1 IN) 9. CYLINDER DIAMETER: 456mm (17.95 IN) 10. MECHANISMS: ENTRY SCRAY 11. WASH BOX 1, 2, 3 12. OXIDATION ZONE 13. DYEING BOXES 1-7 14. VAPORIZER 15. WASH BOX 1, 2, 3, SIZING A & B 16. DRUM DRYER, EXIT ITEM 001 1. BENNINGER DYEING AND SIZING MACHINE 2. DESCRIPTION OF ENTRY AND EXIT CYLINDERS: ENTRY AND EXIT ROLLERS ARE 2000mm WIDE 3. 1 BOX FOR DESIZING 4. 7 DYEING BOXES 5. 6 WASHING BOXES 6. 2 SIZING BOXES 7. CONTROL SYSTEM: SIEMENS S7300/S7200 ENGLISH TRANSLATION 8. ACCUMULATOR: TWO INDEPENDENT SECTIONS, ONE CAN ACCUMULATE WHILE THE OTHER IS AT REST. EACH SECTION CONSISTS OF 20 GROOVED CYLINDERS. EVERYTHING IS OPERATED BY A HYDRAULIC SYSTEM WITH A PUMP AND CONTROL VALVES TO REGULATE FLOW, WITH HYDRAULIC SYSTEM COOLING THROUGH WATER. TRANSMISSION IS CARRIED OUT VIA GEARS AND CHAINS, SYNCHRONIZED BY A GEAR MOTOR AND CONTROL SYSTEM. 9. BOX DESCRIPTIONS: DESIZING BOX: 880L VOLUME, FOULARD Ø 288mm, 8 STEEL CYLINDERS FOR MATERIAL TRANSPORT INSIDE THE BOX, SUBMERGED CYLINDERS SUPPORTED BY BEARINGS WITH SEALS. 10. WASHING BOX: 7ML/KG CONSUMPTION, FOULARD Ø 288mm AT THE EXIT, 4 STEEL CYLINDERS FOR MATERIAL TRANSPORT, SUBMERGED CYLINDERS SUPPORTED BY BEARINGS WITH SEALS, 4 EXTRACTOR CYLINDERS, 880L VOLUME. 11. DYEING BOX: 600L VOLUME, FOULARD Ø 288mm AT THE EXIT, 9 STEEL CYLINDERS FOR MATERIAL TRANSPORT, SUBMERGED CYLINDERS SUPPORTED BY BEARINGS WITH SEALS. 12. SIZING BOX: 120L VOLUME, AUXILIARY FOULARD Ø 200mm, MAIN FOULARD Ø 225-200mm, 5 IMMERSION CYLINDERS FOR MATERIAL TRANSPORT INSIDE THE BOX. 13. PRE-DRYING AND DRYING: 14. PRE-DRYING: 8 DRUMS, ROTARY JOINT AND DRAINAGE SYSTEM, CHAIN AND GEAR TRANSMISSION SYSTEM POWERED BY A GEAR MOTOR. 15. DRYER: 14 TEFLON-COATED DRUMS, ROTARY JOINT AND DRAINAGE SYSTEM, CHAIN AND GEAR TRANSMISSION SYSTEM POWERED BY A GEAR MOTOR. 16. HEAD: 1 TAKE-UP CYLINDER Ø 240mm NOMINAL, WIDTH FOR 2200mm, WARP COMB SYSTEM. HYDRAULIC SYSTEM WITH PUMP AND CONTROL VALVES TO REGULATE FLOW, COOLING BY WATER. TRANSMISSION VIA GEARS AND CHAINS, SYNCHRONIZED BY A GEAR MOTOR AND CONTROL SYSTEM. 17. INDIGO DOSAGE: 50,000L TANK FOR STORING PRE-REDUCED INDIGO AND FEEDING THE DYE BOXES. 18. CREELS: 2 CREELS, EACH WITH 16 WARPED CYLINDER POSITIONS. 19. EXTRACTION SYSTEM: 10 EXTRACTORS ALONG THE MACHINE, WITH THE LAST THREE LOCATED IN THE PRE-DRYING AND DRYING ZONES. 20. GENERAL DESCRIPTION: THE PROCESS CONSISTS OF INDIGO DYEING AND SIZING AS PREPARATION FOR THE WEAVING PROCESS. 21. THE MACHINE HAS 2 CREELS AT THE ENTRY, WHERE 16 WARPED CYLINDERS ARE POSITIONED IN EACH. 22. THE MATERIAL PASSES THROUGH A DESIZING BOX TO REMOVE IMPURITIES FROM THE RAW MATERIAL AND PREVIOUS PROCESSES, IMPROVING DYEING QUALITY. 23. THE PROCESS CONTINUES IN THE WASHING BOXES TO REMOVE TRACES OF THE DESIZING PROCESS. 24. AFTER WASHING, THE DYEING PROCESS BEGINS IN 7 BOXES. 25. THE PROCESS CONTINUES THROUGH THE PRE-DRYING ZONE BEFORE REACHING TWO SIZING BOXES FOR WARP SIZING (ROLLER WIDTH: 2000mm, SQUEEZE ROLLERS COVERED WITH RUBBER). 26. FINALLY, THE MATERIAL PASSES THROUGH THE DRYER AND THE ACCUMULATION SYSTEM BEFORE REACHING THE END OF THE PROCESS AT THE MACHINE’S HEAD, WHERE THE DYED AND SIZED WARP IS WOUND ONTO CYLINDERS, READY FOR WEAVING. 27. CONTROL ROOM COOLING SYSTEM: RIETEL BRAND. 28. YEAR: 2007 29. FREQUENCY: 60Hz 30. VOLTAGE: 440VAC 31. CONTROL VOLTAGE: 24V DC 32. OPERATING CAPACITY: 2,000,000 33. ENERGY CONSUMPTION: 48KWH 34. STEAM CONSUMPTION: 4800LBH 35. WATER CONSUMPTION: 12M³/H 36. MACHINE SPEED: 25-35M/MIN ITEM 002 1. BENNINGER WARPING MACHINE 2. 432 POSITIONS, 1600 TO 1700mm WIDTH 3. YEAR 2007 4. CONTROL SYSTEM: SIEMENS S7300 5. BRAKING SYSTEM: HYDRAULIC, DRUM Ø 650mm 6. CREELS: OPTICAL STOP SENSOR, SCISSOR-TYPE WARP CUTTING 7. MACHINE SPEED: 1000RPM 8. ENERGY CONSUMPTION: 44KWH QUANTITY: 2