TT-7525 SUCKER MULLER HACOBA DYEING, SIZING AND WARPING DENIM, WIDTH 1600mm TO 1800mm, YEAR 2003

REFERENCE NUMBER: TT-7525 SUCKER MULLER HACOBA DYEING, SIZING AND WARPING DENIM, WIDTH 1600mm TO 1800mm, YEAR 2003 1. SUCKER MULLER HACOBA DYEING, SIZING AND WARPING DENIM 2. YEAR: 2003 3. BRAND: SUCKER MULLER HACOBA 4. DIRECT WARPER 5. 442 POSITIONS 6. 800 RPM 7. WIDTH 1600mm TO 1800mm 8. PLATE DIAMETER: 1400mm (55.1 IN) 9. CYLINDER DIAMETER: 456mm (17.95 IN) 10. MECHANISMS: ENTRY, EXIT ITEM 001 1. SUCKER INDIGO DYEING AND SIZING MACHINE, 1800mm WIDTH 2. YEAR 2003 3. DESCRIPTION OF ENTRY AND EXIT CYLINDERS: ENTRY AND EXIT ROLLERS ARE 1800mm WIDE 4. 1 BOX FOR DESIZING 5. 8 DYEING BOXES 6. 5 WASHING BOXES 7. 2 SIZING BOXES 8. CONTROL SYSTEM: SIEMENS S7400 9. ACCUMULATOR: TWO INDEPENDENT SECTIONS, ONE CAN ACCUMULATE WHILE THE OTHER IS AT REST. EACH SECTION CONSISTS OF 24 GROOVED CYLINDERS. 10. EVERYTHING IS OPERATED BY A HYDRAULIC SYSTEM WITH A PUMP AND CONTROL VALVES TO REGULATE FLOW, WITH HYDRAULIC SYSTEM COOLING THROUGH WATER. 11. TRANSMISSION IS CARRIED OUT VIA GEARS AND CHAINS, SYNCHRONIZED BY A GEAR MOTOR AND CONTROL SYSTEM. 12. DESIZING BOX: 1200L VOLUME, FOULARD Ø 288mm, 6 CYLINDERS FOR MATERIAL TRANSPORT, SUBMERGED CYLINDERS SUPPORTED BY BEARINGS AND BUSHINGS. 13. WASHING BOX: FOULARD Ø 288mm AT THE EXIT, 3 CYLINDERS FOR MATERIAL TRANSPORT INSIDE THE BOX, 4 EXTRACTOR CYLINDERS, CYLINDERS SUPPORTED BY BEARINGS AND BUSHINGS, CASCADE-TYPE WATER FEED FLOW. 14. DYEING BOX: 1000L VOLUME, FOULARD Ø 288mm AT THE EXIT, 6 CYLINDERS FOR MATERIAL TRANSPORT, SUBMERGED CYLINDERS SUPPORTED BY BEARINGS AND BUSHINGS, FLOW RATE BETWEEN 1-3L/MIN. 15. SIZING BOX: 150L VOLUME, AUXILIARY FOULARD Ø 212 TO 240mm, MAIN FOULARD Ø 211 TO 240mm, 6 CYLINDERS FOR MATERIAL TRANSPORT INSIDE THE BOX. 16. PRE-DRYING: 8 DRUMS, ROTARY JOINT AND DRAINAGE SYSTEM, CHAIN AND GEAR TRANSMISSION SYSTEM POWERED BY A GEAR MOTOR. 17. DRYER: 16 TEFLON-COATED DRUMS, ROTARY JOINT AND DRAINAGE SYSTEM, CHAIN AND GEAR TRANSMISSION SYSTEM POWERED BY A GEAR MOTOR. 18. HEAD: 1 TAKE-UP CYLINDER Ø 253mm NOMINAL, WIDTH FOR 2200mm, WARP COMB SYSTEM. 19. HYDRAULIC SYSTEM WITH PUMP AND CONTROL VALVES TO REGULATE FLOW, COOLING BY WATER. 20. TRANSMISSION VIA GEARS AND CHAINS, SYNCHRONIZED BY A GEAR MOTOR AND CONTROL SYSTEM. 21. INDIGO DOSAGE: 50,000L TANK FOR STORING PRE-REDUCED INDIGO AND FEEDING THE DYE BOXES. 22. 2 CREELS – ONE WITH 16 WARPED CYLINDER POSITIONS AND ANOTHER WITH 14 POSITIONS. 23. INTRODUCTION SYSTEM: UNWINDING CYLINDER FOR FEEDING INTO THE DESIZING BOX, 1 CYLINDER Ø 212mm. 24. EXTRACTION SYSTEM: 5 EXTRACTORS ALONG THE MACHINE – 3 IN THE PRE-DRYING SECTION AND 2 IN THE DRYING SECTION. 25. GENERAL DESCRIPTION: THE PROCESS CONSISTS OF INDIGO DYEING AND SIZING AS PREPARATION FOR THE WEAVING PROCESS. 26. THE MACHINE HAS 2 CREELS AT THE ENTRY, WHERE 16 WARPED CYLINDERS ARE POSITIONED IN ONE AND 14 IN THE OTHER. 27. THE MATERIAL PASSES THROUGH A DESIZING BOX TO REMOVE IMPURITIES FROM THE RAW MATERIAL AND PREVIOUS PROCESSES, IMPROVING DYEING QUALITY. 28. THE PROCESS CONTINUES IN THE WASHING BOXES TO REMOVE TRACES OF THE DESIZING PROCESS. 29. AFTER WASHING, THE DYEING PROCESS BEGINS IN 8 BOXES (WHICH CAN BE LIFTED MECHANICALLY FOR EASIER MAINTENANCE). 30. THE MATERIAL THEN GOES THROUGH THE PRE-DRYING SYSTEM BEFORE REACHING TWO SIZING BOXES FOR WARP SIZING (ROLLER WIDTH: 1800mm, SQUEEZE ROLLERS COVERED WITH RUBBER). 31. FINALLY, THE MATERIAL PASSES THROUGH THE DRYER AND THE ACCUMULATION SYSTEM BEFORE REACHING THE END OF THE PROCESS AT THE MACHINE’S HEAD, WHERE THE DYED AND SIZED WARP IS WOUND ONTO CYLINDERS, READY FOR WEAVING. 32. CONTROL ROOM COOLING SYSTEM: RIETEL BRAND. 33. YEAR: 2003 34. FREQUENCY: 60Hz 35. VOLTAGE: 440VAC 36. CONTROL VOLTAGE: 24V DC 37. OPERATING CAPACITY: 1,900,000 38. ENERGY CONSUMPTION: 48KWH 39. STEAM CONSUMPTION: 4800LBH 40. WATER CONSUMPTION: 18M³/H 41. MACHINE SPEED: 25 TO 35M/MIN 42. QUANTITY: 1 ITEM 002 1. SUCKER WARPING MACHINE, 460 POSITIONS, 1600 TO 1700mm WIDTH 2. YEAR 2003 3. CONTROL SYSTEM: SIEMENS S7300/S7200 4. BRAKING SYSTEM: HYDRAULIC, DRUM Ø 575mm 5. CREELS: ELECTRIC HOOK STOP SENSOR, MANUAL WARP CUTTING 6. MACHINE SPEED: 800RPM 7. ENERGY CONSUMPTION: 55KWH 8. QUANTITY: 1