TT-7680 SIEMENS SST 400 CONDENSING STEAM TURBINE, YEAR 2011, 50/60Hz, 30 MW

REFERENCE NUMBER: TT-7680 SIEMENS SST 400 CONDENSING STEAM TURBINE, YEAR 2011, 50/60Hz, 30 MW SIEMENS SST 400 YEAR 2011 TYPE: SST 400 CONDENSING STEAM TURBINE WITH FOUR BLEEDS AND ONE EXTRACTION TURBOSE OUTPUT: (AT GENERATOR TERMINALS) NORMAL 30 MW MAXIMAL 31.88 MW MINIMAL 4.5 MW SPEEDS: RATED - TURBINE 5038 RPM RATED - GENERATOR 1500 RPM EMERGENCY TRIP (TURBINE) 110% 5542 RPM RESONANCE (TURBINE): 1. NATURAL FREQUENCY 2620 RPM, 2. NATURAL FREQUENCY 6398 RPM TORSIONAL CRITICAL (COMPLETE TRAIN) 18.0 Hz, 61.3 Hz, 152.7 Hz DIRECTION OF ROTATION C.W. (SEEN IN THE DIRECTION OF STEAM FLOW) LIVE STEAM: PRESSURE RATED 127 BAR(G), MAX. 133.4 BAR(G) TEMPERATURE RATED 535 °C, MAX. 543 °C TEMPERATURE CHANGE: TEMPERATURE JUMP, MAX. PERMISS. ±20 ° SUBSEQUENT RATE OF TEMP. CHANGE ±2 °C/MIN RATE OF TEMP. CHANGE, MAX. PERMISS (WITHOUT PREVIOUS TEMP. JUMP) ±5 °C/MIN STEAM FLOW MAX. 128.6 T/H SHORT TIME DEVIATIONS ACC. TO IEC 45-1 SEE ALSO SECTION 6 PRESSURE INCREASE MAX 12 H/A 152.6 BAR(G), TEMPERATURE INCREASE MAX. 400 H/A 549 °C, STEAM QUALITY 4TH BLEED PRESSURE 33.377 BAR(G) STEAM FLOW 7.67 T/H 3RD BLEED PRESSURE 17.856 BAR(G) STEAM FLOW 5.71 T/H EXTRACTION PRESSURE 9.0 BAR(G) STEAM FLOW 7.60 T/H 2ND BLEED PRESSURE 2.811 BAR(G) STEAM FLOW 8.16 T/H 1ST BLEED PRESSURE -0.104/0.896 BAR(G)/BAR(A) STEAM FLOW 8.64 T/H EXHAUST: PRESSURE RATED -0.932/0.068 BAR(G)/BAR(A) STEAM TEMPERATURE 38 °C STEAM FLOW 82 T/H LOAD POINTS: NO EXTRACTION, 70 T/H EXTRACTION GUARANTEE LOADPOINT T OUTPUT AT THE GENERATOR TERMINALS 17990 TO 31230 KW TURBINE OPERATING SPEED 5000RPM POWER FACTOR COS 0.85 LIVE STEAM: INLET PRESSURE 128 BAR(A) INLET TEMPERATURE 535° INLET FLOW 119,77T/H 1ST BLEED PRESSURE 0.115 TO 0.896 BAR(A) FLOW 2.31 TO 8.64 T/H 2ND BLEED PRESSURE 0.525 TO 3.811 BAR(A) FLOW 4.71 TO 8.16 T/H EXTRACTION PRESSURE 10 BAR(A) FLOW 7.60 TO 87.3 T/H 3RD BLEED PRESSURE 18.848 TO 18.856 BAR(A) FLOW 5.71 T/H 4TH BLEED PRESSURE 34.345 TO 34.377 BAR(A) FLOW 7.66 TO 7.67 T/H OUTLET PRESSURE 0.041 TO 0.068 BAR(A) FLOW 11.70 TO 81.65 T/H EACH TURBINE (IN CASE GENERATOR IS INCLUDED IN SIEMENS SCOPE) IS GUARANTEED FOR A CONTINUOUS RATED OUTPUT OF 30750 KW AT THE TERMINAL END OF THE GENERATOR AT CONDENSER PRESSURE OF 0.101 BAR(A). 2.2 PROTECTION AND SAFETY EQUIPMENT THE SAFETY SYSTEM OF THE TURBOSET COMPLIES WITH THE REQUIREMENTS FOR FUNCTIONAL SAFETY WHICH ARE DESCRIBED IN IEC 61508/511STANDARDS. THESE REQUIREMENTS ARE COMPREHENSIVE ONES AND RELATE TO THE WHOLE SAFETY CIRCUIT, I.E. SENSORS, CONTROL SYSTEM, AND ACTUATORS. THE SELECTED SAFETY INSTRUMENTED FUNCTIONS (SIF) MUST COMPLY WITH THE REQUIREMENTS OF THE RELEVANT CATEGORY OF THE SAFETY INTEGRITY LEVEL (SIL). IF A SIF HAS A VALUE OF SIL ≥1 THEN, SHOULD THIS SIF FAIL, A MACHINE EQUIPMENT FAILURE WITH SERIOUS CONSEQUENCES (LIKE DEATH OF PEOPLE) CAN OCCUR. IN THE CASE OF PROTECTION CIRCUITS WITH RELEVANCE TO SIL (SIL≥1) MUST BE TESTED BEFORE FIRST COMMISSIONING AND DOCUMENTED IN THE "TEST REPORT”. FOLLOW TESTS MUST BE PERFORMED AT MAXIMUM INTERVALS OF 3 YEARS AND RECORDED. BEFORE FIRST COMMISSIONING AND AFTER A LONGER STANDSTILL ALL PROTECTION AND SAFETY DEVICES (SEE FOLLOWING SECTIONS 2.2.1, 2.2.2 AND 2.2.3) SHOULD BE TESTED AND THE ACTUAL RESPONSE VALUES RECORDED IN A SPECIAL REPORT. ALL SAFETY DEVICES AND INTERLOCKS, ALL PROTECTIONS AND OPEN LOOPS ETC. ARE WORKING VIA SYSTEM TURLOOP S7. 2.2.1 LIST OF SAFETY INSTRUMENTED FUNCTIONS TURBINE EXHAUST STEAM PRESSURE SIL 2 MAA10 CP002 MAA10 CP003 MAA10 CP004 TURBINE EXTRACTION STEAM PRESSURE SIL 2 LBG10 CP001 LBG10 CP002 LBG10 CP003 CONDENSATE LEVEL IN CONDENSER SIL 2 MAG10 CL101 MAG10 CL102 MAG10 CL103 TURBINE EMERGENCY TRIP PUSH BUTTON - LOCAL PANEL SIL 2 MAA10 CH101 TURBINE EMERGENCY TRIP PUSH BUTTON - CONTROL ROOM SIL 2 MAA10 CH102 TURBINE EMERGENCY TRIP PUSH BUTTON - TCC SIL 2 MAA10 CH103 EXTERNAL EMERGENCY TRIP - DCS DEMAND SIL 3 READY MAA10 CH104 MAA10 CH105 MAA10 CH106 TURBINE SPEED SIL 3 MAD10 CS001 MAD10 CS002 MAD10 CS003 2.2.2 PROTECTION EQUIPMENT (EMERGENCY TRIPPING) CRITERION - UNIT - NORMAL VALUE - RESPONSE VALUE - ITEM EXTRACTION STEAM PRESSURE BAR(G) 9 > 12.2 LBG10 CP001 LBG10 CP002 LBG10 CP003 LBG10 CP901 EXHAUST STEAM PRESSURE BAR(G) -0.932 > -0.75 MAA10 CP002 MAA10 CP003 MAA10 CP004 TURBINE EMERGENCY TRIP PUSH BUTTON - LOCAL PANEL BINARY MAA10 CH101 TURBINE EMERGENCY TRIP PUSH BUTTON - CONTROL ROOM BINARY MAA10 CH102 TURBINE EMERGENCY TRIP PUSH BUTTON - TCC BINARY MAA10 CH103 EXTERNAL TURBINETRIP - DCS DEMAND BINARY MAA10 CH104 MAA10 CH105 MAA10 CH106 TURBINE ROTOR AXIAL DISPLACEMENT mm ± 0.1 > 0.6 MAD10 CG001 < -0.6 MAD10 CG002 TURBINE SPEED RPM 5038 > 5542 MAD10 CS001 MAD10 CS002 MAD10 CS003 AXIAL TURBINE BEARING METAL TEMPERATURE - FRONT/REAR PART °C >120 MAD10 CT001 MAD10 CT002 FRONT RADIAL TURBINE BEARING METAL TEMPERATURE °C >120 MAD10 CT003 REAR RADIAL TURBINE BEARING METAL TEMPERATURE °C >120 MAD20 CT001 RELATIVE SHAFT VIBRATION (2A) - TURBINE FRONT RADIAL BEARING uM > 127 MAD10 CY011 MAD10 CY012 RELATIVE SHAFT VIBRATION (2A) - TURBINE REAR RADIAL BEARING uM > 127 MAD20 CY011 MAD20 CY012 CRITERION UNIT NORMAL VALUE RESPONSE VALUE ITEM CONDENSATE LEVEL IN CONDESER BINARY MAG10 CL101 MAG10 CL102 MAG10 CL103 GEAR BOX RADIAL BEARING TEMPERATURE °C >130 MAK10 CT001 MAK10 CT002 MAK10 CT003 MAK10 CT004 GEAR BOX AXIAL BEARING TEMPERATURE °C >130 MAK10 CT005 MAK10 CT006 RELATIVE SHAFT VIBRATION - GEAR BOX (2A) - PINION BEARING uM > 103 MAK10 CY011 MAK10 CY012 RELATIVE SHAFT VIBRATION - GEAR BOX (2A) - WHEEL BEARING uM > 137 MAK10 CY013 MAK10 CY014 LUBE OIL PRESSURE BAR(G) 2 < 1 MAV40 CP001 MAV40 CP002 MAV40 CP003 LUBE OIL TEMPERATURE °C 49 > 65 MAV40 CT001 MAV40 CT002 MAV40 CT003 VALVE BLOCK POSITION 2 FROM 3 (VALVE 1,2,3) BAR(G) 140 < 90 MAX40 CP001 MAX40 CP002 MAX40 CP003 GENERATOR PROTECTION ACTION (SUMMARY PULSE) BINARY MKA10 CE101 GENERATOR FRONT/REAR RADIAL BEARING TEMPERATURE °C > 95 MKD10 CT001 MKD20 CT001 SHAFT VIBRATION GENERATOR FRONT RADIAL BEARING uM >190 MKD10 CY011 MKD10 CY012 SHAFT VIBRATION GENERATOR REAR RADIAL BEARING uM >190 MKD20 CY011 MKD20 CY012 2.2.3 SAFETY DEVICES - ALARM SIGNAL CRITERION - UNIT - NORMAL VALUE - RESPONSE VALUE - ITEM LIVE STEAM PRESSURE TO TURBINE BAR(G) 127 > 133.4 < 120.6 LBA10 CP001 LIVE STEAM TEMPERATURE TO TURBINE °C 535 > 549 > 543 < 527 LBA10 CT001 EXTRACTION STEAM PRESSURE BAR(G) 9 > 11.1 < 7.1 LBG10 CP001 LBG10 CP002 LBG10 CP003 LBG10 CP901 STEAM PRESSURE BEHIND CONTROL STAGE BAR(G) >65.6 MAA10 CP001 EXHAUST STEAM PRESSURE BAR(G) > -0.8 MAA10 CP002 MAA10 CP003 MAA10 CP004 MAA10 CP901 EXHAUST STEAM TEMPERATURE °C >120 MAA10 CT001 MAA10 CT002 MAA10 CT003 MAA10 CT903 TURBINE CASING TEMPERATURE DIFFERENCE - INSIDE/CENTER °C > 102 MAA10 CT901 TURBINE CASING TEMPERATURE DIFFERENCE - TOP/BOTTOM °C > 39 MAA10 CT902 TURBINE ROTOR AXIAL DISPLACEMENT mm ± 0.1 > 0.4 < -0.4 MAD10 CG001 MAD10 CG002 TURBINE SPEED RPM 5038 <300 <4 MAD10 CS001 MAD10 CS002 MAD10 CS003 MAD10 CS901 TURBINE AXIAL BEARING METAL TEMPERATURE °C MAX. 95 > 110 MAD10 CT001 MAD10 CT002 TURBINE FRONT RADIAL BEARING METAL TEMPERATURE °C MAX. 90 > 110 MAD10 CT003 RELATIVE SHAFT VIBRATION (2A) - TURBINE FRONT RADIAL BEARING uM > 97 MAD10 CY011 MAD10 CY012 TURBINE REAR RADIAL BEARING METAL TEMPERATURE °C MAX. 90 > 110 MAD20 CT001 RELATIVE SHAFT VIBRATION (2A) - TURBINE REAR RADIAL BEARING uM > 97 MAD20 CY011 MAD20 CY012 CONDENSATE LEVEL IN CONDENSER - BINARY MAG10 CL101 MAG10 CL102 MAG10 CL103 TURNING GEAR COVER POSITION - BINARY MAK10 CG101 GEAR BOX RADIAL BEARING TEMPERATURE °C 90 > 125 MAK10 CT001 MAK10 CT002 MAK10 CT003 MAK10 CT004 GEAR BOX AXIAL BEARING TEMPERATURE °C 90 > 125 MAK10 CT005 MAK10 CT006 RELATIVE SHAFT VIBRATION - GEAR BOX (2A) - PINION SHAFT uM > 69 MAK10 CY011 MAK10 CY012 RELATIVE SHAFT VIBRATION - GEAR BOX (2A) - GEAR SHAFT uM > 92 MAK10 CY013 MAK10 CY014 OIL LEVEL IN OIL TANK mm 0 > 25 < -25 MAV10 CL001 OIL TEMPERATURE IN OIL TANK °C 49 >65 MAV10 CT001 OIL TEMPERATURE AT HEATING ELEMENTS °C > 65 MAV10 CT002 MAV10 CT003 PRESSURE DIFFERENCE ACROSS LUBE OIL FILTER BAR > 1.2 MAV35 CP001 LUBE OIL PRESSURE BAR(G) 2 < 1.7 MAV40 CP001 MAV40 CP002 MAV40 CP003 MAV40 CP901 LUBE OIL TEMPERATURE °C 49 > 55 MAV40 CT001 < 35 MAV40 CT002 MAV40 CT003 MAV40 CT901 JACKING OIL PRESSURE BAR(G) 200 < 80 MAV70 CP001 GLAND STEAM PRESSURE BAR(G) 0.03 > 0.1 < 0.01 MAW11 CP001 GLAND STEAM TEMPERATURE °C 220 > 245 < 195 MAW11 CT001 OIL LEVEL IN HP OIL TANK mm > 40 < -45 MAX10 CL001 OIL TEMPERATURE IN HP OIL TANK °C 50 > 75 MAX10 CT001 PRESSURE DIFFERENCE ACROSS COOL SYSTEM FILTER BAR > 2.2 MAX30 CP001 PRESSURE DIFFERENCE ACROSS HP OIL FILTER BAR > 5 MAX35 CP001 HP CONTROL OIL PRESSURE BAR(G) 140 < 115 MAX35 CP002 VALVE BLOCK POSITION 2 FROM 3 (VALVE 1,2,3) BAR(G) 140 < 100 MAX40 CP001 MAX40 CP002 MAX40 CP003 MAX40 CP901 GENERATOR ACTIVE POWER MW 30 >32.8 MKA10 CE001 GENERATOR PROTECTION ACTION (SUMMARY IMPULSE) BINARY MKA10 CE101 GENERATOR BREAKER OPEN BINARY MKA10 CE102 MAIN BREAKER OPEN BINARY MKA10 CE103 REVERSE POWER PROTECTION - DEBLOCKAGE BINARY MKA10 CE104 WATER LEAKAGE DETECTOR (GENERATOR) BINARY MKA10 CL110 GENERATOR STATOR WINDING TEMPERATURE °C 118 > 125 MKA10 CT010 MKA10 CT011 MKA10 CT020 MKA10 CT021 MKA10 CT030 MKA10 CT031 GENERATOR - COLD AIR TEMPERATURE °C 38 > 43 MKA10 CT050 MKA10 CT052 GENERATOR - WARM AIR TEMPERATURE °C 77 > 85 MKA10 CT060 GENERATOR FRONT RADIAL BEARING METAL TEMPERATURE °C 80 > 90 MKD10 CT010 SHAFT VIBRATION - GENERATOR (2A) - FRONT RADIAL BEARING uM 83 > 150 MKD10 CY011 MKD10 CY012 GENERATOR REAR BEARING METAL TEMPERATURE °C 80 > 90 MKD20 CT010 SHAFT VIBRATION - GENERATOR (2A) - REAR RADIAL BEARING uM 83 > 150 MKD20 CY011 MKD20 CY012 2.2.5 EMERGENCY STOP VALVE KKS CODE MAA10AA910 TYPE SSV (SINGLE SEAT DIFFUSER) SIZE DN 200 PN 250 BRAND SIEMENS ACTUATOR BRAND SIEMENS TYPE 100/40/80 WORKING OIL PRESSURE 140 BAR(G) TEMPERATURE OF OPERATING MEDIUM 10÷65 °C STROKE OF PISTON ROD 67+3mm 2.2.6 NON RETURN SWING CHECK VALVES WITH ACTUATOR BRAND ARMATURY GROUP A.S. TYPE C 09.6 - DISC ACTUATOR PNEUMATIC SERVOVALVE RHM SOLENOID VALVE SUPPLY: 24V DC TYPE OF SWITCHES: CONTACTLESS, 2-WIRE NAMUR CONNECTION BLEED 2 LBS20AA910 SIZE DN 400, PN 16 ACTUATOR TYPE AIR TORQUE AT 351 US09 WEIGHT 572 KG CONDITION PRESSURE BARG MAXIMAL 2.8 DESIGN 4 TEMPERATURE °C MAXIMAL 142 DESIGN 220 BLEED 3 LBQ10AA910 SIZE DN 100, PN 40 ACTUATOR TYPE AIR TORQUE AT 301 US09 WEIGHT 148 KG CONDITION PRESSURE BARG MAXIMAL 17.8 DESIGN 20 TEMPERATURE °C MAXIMAL 293.1 DESIGN 330 BLEED 4 LBQ20AA910 SIZE DN 80, PN 63 ACTUATOR TYPE AIR TORQUE AT 301 US09 WEIGHT 125 KG CONDITION PRESSURE BARG MAXIMAL 33.3 DESIGN 38 TEMPERATURE °C MAXIMAL 367.6 DESIGN 385 EXTRACTION LBG10AA910 SIZE DN 500, PN 25 ACTUATOR TYPE AIR TORQUE AT 401 US09 WEIGHT 390 KG CONDITION PRESSURE BARG MAXIMAL 9 DESIGN 10 TEMPERATURE °C MAXIMAL 229.5 DESIGN 320 2.2.7 SHUT-OFF FLAPS BRAND ARMATURY GROUP A.S. TYPE C 09.6 - DISC POSITION SENSOR KINAX WT 711 BLEED 2 LBS20AA510 SIZE DN 400, PN 16 WEIGHT 530 KG CONDITION PRESSURE BARG DESIGN 4 TEMPERATURE °C DESIGN 220 BLEED 3 LBQ10AA510 SIZE DN 100, PN 40 WEIGHT 127 KG CONDITION PRESSURE BARG DESIGN 20 TEMPERATURE °C DESIGN 330 BLEED 4 LBQ20AA510 SIZE DN 80, PN 63 WEIGHT 105 KG CONDITION PRESSURE BARG DESIGN 38 TEMPERATURE °C DESIGN 385 EXTRACTION LBG10AA910 SIZE DN 400, PN 25 WEIGHT 358 KG CONDITION PRESSURE BARG DESIGN 10 TEMPERATURE °C DESIGN 320 2.2.8 CONDENSER SAFETY DIAPHRAGM MAG10AA310 BRAND REMBE GMBH 1 PIECE SIZE DN200 TYPE BT-ODV-F-20 RUPTURE 1 BAR 2.3 CONTROL SYSTEM (APPERT. DIAGRAMS SEE SECTION 4, 6 AND MANUALS SHOULD FIND AT THE SET OF COMPONENTS DOCUMENTATION) 2.3.1 ELECTRONIC CONTROL SYSTEM TURLOOP S7 (SEE ALSO TURLOOP MANUAL FOR DETAIL INFORMATION) THE ELECTRONIC SYSTEM TURLOOP HAS THE FOLLOWING FUNCTIONS: SPEED CONTROL LOAD ADJUSTING CONTROL: INLET STEAM PRESSURE CONTROL, POWER CONTROL, FREQUENCY CONTROL, EXTRACTION STEAM PRESSURE LIMITING CONTROL: OUTLET STEAM PRESSURE MAX. INLET STEAM PRESSURE MIN GENERATOR ACTIVE POWER MAX. STEAM PRESSURE BEHIND CONTROL STAGE MAX. EXTRACTION STEAM PRESSURE MAX. KKS DEFINITION MAY30 DS001 SPEED GOVERNOR MAY30 DS002 FREQUENCY GOVERNOR MAY30 DP001 LIVE STEAM PRESSURE GOVERNOR MAY30 DE001 GENERATOR ACTIVE POWER GOVERNOR MAY24 DP001 EXTRACTION STEAM PRESSURE GOVERNOR MAY30 DP021 LIVE STEAM PRESSURE LIMITER - MIN MAY30 DP023 EXHAUST STEAM PRESSURE LIMITER - MAX MAY25 DP021 EXTRACTION STEAM PRESSURE LIMITER - MAX MAY30 DP024 STEAM PRESSURE BEHIND CONTROL STAGE LIMITER - MAX MAY30 DE021 GENERATOR ACTIVE POWER LIMITER - MAX MOREOVER THE SAFETY EQUIPMENT (TRIPPING, ALARMS, OPEN LOOPS ETC.) ARE WORKING VIA THE TURLOOP SYSTEM TOO. 2.3.2 HP HYDRAULIC BLOCK THE HIGH PRESSURE HYDRAULIC BLOCK SUPPLIES THE CONTROL OIL FOR THE ACTUATORS OF THE EMERGENCY STOP VALVE AND FOR THE CONTROL VALVES. A PART OF THIS UNIT IS THE "HP SAFETY BLOCK 2 OUT OF 3”, CONTROLLING THE CLOSING OF EMERGENCY STOP VALVE AND OF THE CONTROL VALVES BY MEANS OF TRIPPING PRESSURE IN THE CASE OF TURBINE TRIP. THE CONTROL SYSTEM, USING THE FIRE-RESISTANT CONTROL OIL, IS QUITE SEPARATED FROM THE LUBRICATION OIL SYSTEM. 2.3.3 HIGH PRESSURE HYDRAULIC BLOCK KKS CODE MAX10 BRAND OF THE BLOCK REXROTH BOSCH GROUP TYPE (HYDRAULIC DIAGRAM) HS-058-F802-2-C OIL QUALITY ISO VG 46 OIL TANK CAPACITY 250 L 2.3.3.1 OIL PUMPS FOR CONTROL OIL PUMP: BRAND REXROTH KKS CODE MAX21AP110, MAX22AP110 NUMBER OF PIECES 2 PCS SPEED 1450 RPM OUTLET PRESSURE 14.0 MPA(G) OIL FLOW 28 L/MIN DRIVE: MOTOR TYPE EL-MOTOR 1LA7163-4AA96-Z L2X SPEED 1450 RPM POWER 7.5 KW CURRENT 380 V/50 Hz 2.3.3.2 OIL PUMP FOR COOLING SYSTEM PUMP BRAND REXROTH KKS CODE MAX30AP110 TYPE PVV1-1X/027RA15UMB SPEED 1450 RPM OUTLET PRESSURE 1.0 MPA(G) OIL FLOW 37 L/MIN. DRIVE: EL-MOTOR TYPE 1LA7090-4AA91-Z SPEED 1450 RPM POWER 1.1 KW CURRENT 3 PH., 380 V, 50 Hz FILTRATION ELEMENT 3uM 2.3.3.3 OIL COOLER KKS CODE MAX30AN110 TYPE AC2-016-4-X-00-000-0-0 FAN ELECTROMOTOR 380 V/50 Hz 2.3.3.4 CONTROL OIL FILTERS KKS CODE MAX35AT010 TYPE DUPLEX, H3XLB00-V5.0-M-R4 FILTRATION ELEMENT 3uM 2.3.3.5 OIL ACCUMULATOR BRAND REXROTH KKS CODE MAX35BB010 TYPE EHV20.0-330/88-01125 CAPACITY 20 L FILLING PRESSURE (WITHOUT OIL PRESSURE) 9 MPA (G) 2.3.3.6 OIL TANK HEATER ELEMENT KKS CODE MAX10AH110 TYPE AB32-10/3 E220 EL. VALUES 3KW/380V 2.3.4 HP CONTROL VALVES WITH ACTUATORS 2.3.4.1 HP CONTROL VALVES WITH ACTUATORS TYPE OF VALVES CV30 (SINGLE SEAT) NUMBER OF CONTROL VALVES 3 PCS NUMBER OF ACTUATORS 3 PCS (ONE FOR EACH VALVE) CONTROL VALVE NO. 1 MAA10AA210, DIFUSOR SIZE ø55mm, NUMBER OF NOZZLES 12, TOTAL LIFT 25mm CONTROL VALVE NO. 2 MAA10AA220, DIFUSOR SIZE ø50mm, NUMBER OF NOZZLES 10, TOTAL LIFT 25mm CONTROL VALVE NO. 3 MAA10AA230, DIFUSOR SIZE ø50mm, NUMBER OF NOZZLES 9, TOTAL LIFT 25mm THE CONTROL VALVE NO. 2 STARTS TO OPEN WHEN THE LIFT OF THE CONTROL VALVE NO. 1 IS 10mm. THE CONTROL VALVE NO. 3 STARTS TO OPEN WHEN THE LIFT OF THE CONTROL VALVE NO. 2 IS 10mm. ACTUATORS BRAND VOITH TURBO NUMBER OF PCS 3 TYPE SMR A 41241-S RATED STROKE 50mm ELECTRICAL INPUT SIGNAL 4-20 MA INDICATION RANGE FOR POSITION 0-100% 4-20 MA PERMISSIBLE AMBIENT TEMPERATURE -20 .+80 °C OIL PRESSURE RATED/MAX. 140/180 BAR(G) WEIGHT 210 KG 2.3.5 LP ADAPTIVE SHUTTER (ADAPTIVE STAGE) WITH ACTUATOR NUMBER 1 KKS CODE 1MAA10 AA240 BRAND WOITH ACTUATOR TYPE SMR A41241 TYPE MOVABLE BLADES EFFECTIVE STROKE 34.24mm 2.4 LUBE OIL SYSTEM 2.4.1 OIL PLANT GENERAL DATA OIL QUALITY ISO VG 46 KINEMATIC VISCOSITY 41.4 - 50.6 CS LUBE OIL PRESSURE 2 BAR(G) LUBE OIL TEMPERATURE 49 °C 2.4.2 OIL TANK KKS CODE MAV10BB010 BRAND SIEMENS INDUSTRIAL TURBOMACHINERY S.R.O. DESIGN AS BASE FRAME FOR GEAR BOX 2.4.3 LEVEL AND TEMPERATURE INDICATOR KKS CODE MAV10CL001, MAV10CT001 BRAND BUHLER TYPE NIVOTEMP 13 K-2 LV-45950/02 PCS 1 KS FLANGE CONNECTION DN 80 PN16 OPERATING TEMPERATURE 60 - 65 °C VOLTAGE 24 V / DC ± 8V POWER 2 X 0.5 W WEIGHT 4.8 KG 2.4.4 LEVEL MEASURING KKS CODE MAV10CL501 BRAND KSR KUBLER TYPE UTN 80/16/C-L900 PCS 1 KS FLANGE CONECTION DN 80 PN16 OPERATING TEMPERATURE 60 - 65 °C VOLTAGE 24 V / DC ± 8V POWER 2 X 0.5 W WEIGHTS 16 KG 2.4.5 SPRING RELIEFE VALVE KKS CODE PCB30 AA310, 320 BRAND ARMATURY GROUP TYPE FIG. 67.962 DESIGN FLANGE CONECTION DIMENSION DN15 PN100 OPENING PRESURE P0 10 BAR(G) OPERATING PRESURE MAX. 12 BAR (G) MEDIUM COOLING WATER OPERATING TEMPERATURE MAX. 50 °C WEIGHT 1.2 KG PCS 2 2.4.6 OIL MIST SEPARATOR KKS CODE MAV10 AN110 FILTER BRAND (COMPLETE UNIT) FRANKE-FILTER GMBH NUMBER OF PIECES 1 FILTER TYPE FF2-099 FLOW MAX. 156.8 M3/H DRIVE: EL. MOTOR POWER 1.5 KW SPEED 3000 RPM CURRENT 3-PH, 380V, 50Hz 2.4.7 MAIN OIL PUMP KKS CODE MAV10 AP010 BRAND ALLWEILER TYPE SNFG 1300-46 CONSTRUCTION SCREW SPINDLE TYPE OPERATING SPEED 1300 RPM OPERATING PRESSURE 8 BAR(G) DRIVE LOW SPEED GEARBOX SHAFT CAPACITY MIN. 1275 L/MIN OIL TYPE ISO VG 46 OIL TEMPERATURE OPERATION/START UP 65/20°C 2.4.8 AUXILIARY OIL PUMP KKS CODE MAV15 AP110 BRAND ALLWEILER TYPE NSSV 50-250 CONSTRUCTION IMPELLER TYPE OPERATING SPEED 2900 RPM OPERATING PRESSURE APP. 7BAR(G) CAPACITY (65°) 1250 L/MIN DRIVE EL.MOTOR BRAND SIEMENS TYPE 200L DESIGN POWER 23 KW CURRENT 3PH. 380 V/50 Hz SPEED 2900 RPM WEIGHT 285 KG 2.4.9 EMERGENCY OIL PUMP KKS CODE MAV25 AP110 BRAND ALLWEILER TYPE VKF BS 280 R 43 CONSTRUCTION SCREW SPINDLE TYPE OPERATING SPEED APP. 3000 RPM OPERATING PRESSURE 2.5 BAR(G) CAPACITY (65°C) 575 L/MIN DRIVE EL.MOTOR BRAND WINKELMANN TYPE GNFZE 132/2 SPEED 3000 RPM VOLTAGE 220 V DC POWER 6.6 KW WEIGHT 73 KG 2.4.10 OIL COOLER KKS CODE MAV30 AC010,020 BRAND GEA BLOKSMA TYPE P28-1P-L=2000 CONSTRUCTION- SIZE TUBE TYPE, 2X100% HEAT TO BE DISSIPATED 596 KW OIL SIDE OIL ISO VG46 FLUID FLOW 63,60 M3/H OPERATING PRESSURE 16 BAR(G) INLET OIL TEMPERATURE 70 °C OUTLET OIL TEMPERATURE 49 °C PRESSURE LOSS APP. 0.27 BAR WATER SIDE 36% GLYCOL FLOW (NORMAL) 85 M3/H INLET TEMPERATURE, MAX. 30 °C TEMPERATURE OUTLET APP. 36.67 °C OPERATING PRESSURE 10 BAR(G) PRESSURE LOSS APP. 0.26 BAR EACH HEAT TRANSFER SURFACE 11.96 M2 WEIGHT EMPTY APP. 243 KG EACH 2.4.11 OIL FILTER KKS CODE MAV35 AT010,020 BRAND BOLL TYPE BFD 330.670 DN125 PN16 CONSTRUCTION TWIN, 2X100% FLOW NOMINAL 1113 L/MIN OPERATING PRESSURE APP. 6 BAR(G) FILTRATION LEVEL ISO 4406-18/16/13 FOULING INDICATION ELECTRICAL 2.4.12 OIL MIST SEPARATOR KKS CODE MAV10 AT020 BRAND FRANKE FILTER TYPE FF2-099.10275 FLOW NOMINAL 120 M3/HOD DRIVE EL.MOTOR BRAND SIEMENS TYPE 1LA7083-2AA SPEED 3315 1/MIN VOLTAGE 200-240/345-415 V, 50 Hz POWER 1.3 KW 2.4.13 OIL PRESSURE SAFETY VALVE KKS CODE MAV20 AA330 BRAND SIEMENS TYPE: KALB DN 150 PN40 OIL FLOW MAX. 3000 L/MIN AT OIL PRESSURE 10.7 BAR(G) 2.4.14 OIL PRESSURE CONTROL VALVE KKS CODE MAV20 AA330 BRAND DRESSER TYPE: 526 DIMENSION DN80 PN16 TEMPERATURE RANGE 35-49 °C OIL FLOW. 200-1300 L/MIN CONTROLED PRESSURE 2,5 BAR(G) WEIGHT 19 KG ACTUATOR 10900 /REGULATING DIAPHRAGM 2.4.15 OIL HEATER KKS CODE MAV10 AH110 BRAND ELMESS,GERMANY TYPE HF-12 POWER 12 KW CURRENT 3X380 V/50 Hz TEMPERATURE SENSOR 2XPT 100 SIGNAL OUTPUT 2X ANALOG SIGNAL 4-20MA 2.4.16 OIL TEMPERATURE CONTROL VALVE KKS CODE MAV30 AA210 BRAND AMOT, ENGLAND TYPE 4BR DC 115 07-00 ACU DIMENSION DN100 PN16 CONTROLLED TEMPERATURE (OUTLET) 49 °C UPSTREAM TEMPERATURE, MAX. 70°C OPERATING PRESSURE APP. 6.5 BAR(G) OIL FLOW MAX. 1600 L/MIN WEIGHT 61 KG 2.4.17 JACKING OIL PUMP KKS CODE MAV70 AP110 BRAND PARKER HANNIFIN S.R.O. CZECH REPUBLIC UNIT TYPE HPU-PRG PUMP: TYPE F11-019-RB-CH-K-000 SPEED 1460 1/MIN OPERATING PRESSURE 200 BAR(G) FLOW 22 L/MIN DRIVE ELECTROMOTOR BRAND SIEMENS TYPE 1LA7 163-4AA96 SPEED 1460 1/MIN POWER 11 KW CURRENT 3 PH., 380 V, 50 Hz 2.5 STEAM AND GLAND SYSTEM 2.5.1 STEAM QUALITY 2.5.2 LIMIT VALUES FOR INLET STEAM PRESSURE AND TEMPERATURE ACC. IEC STANDARD 45-1:1991-05 2.5.3 GLAND SYSTEM 2.5.3.1 SEALING STEAM FOR GLANDS (NEW AND COOLED INLET STEAM) FRONT GLAND - PRESSURE APP. 0,03 BAR(G) - TEMPERATURE 478 °C - FLOW: APP. 194.4 KG/HOD REAR GLAND - PRESSURE APP. 0.03 BAR(G) - TEMPERATURE 220°C - FLOW APP. 172.8 KG/H 2.5.3.2 EXHAUSTED AIR-STEAM MIXTURE FROM GLANDS FLOW APP.: STEAM + AIR (NEW GLANDS) 151.2 KG/H - PRESSURE APP. 0.995 BAR(A) - TEMPERATURE 299°C 2.5.4 PRESSURE REDUCING AND DESUPERHEATING STATION STEAM CONTROL VALVE MAW10 AA210 WITH PNEUMATIC ACTUATOR VALVE: BRAND G-TEAM TYPE AZ 23 SIZE DN40/150 PN400/63 OPERATING PRESSURE - INLET: 25+128 [BARA] DESIGN: 135 [BARA] OPERATING PRESSURE - OUTLET: 1.06+1.23+1.61 [BARA] OPERATING TEMPERATURE: 323+535 [°C] DESIGN: 543 [°C] VALVE DESIGN: STRAIGHT VALVE STROKE: 18 [mm] KVS: 2.5 [M3/H] ACTUATOR: PNEUMATIC: TYPE 5222-2-19-2-1-0-1 POSITIONER: TZID-C 18345-101016-1001, KIT125 FILTER REGULATOR: F63 LOCK UP RELAY: EIL201 NECESSARY FORCE OPEN / CLOSE: 7 [KN] WEIGHT OF VALVE / ACTUATOR: 28 / 33 [KG] CONDENSATE CONTROL VALVE LCE10 AA210 WITH PNEUMATIC ACTUATOR VALVE: BRAND G-TEAM TYPE V726 DKVNA SIZE DN15 PN40 OPERATING PRESSURE - INLET: 21 [BARA] DESIGN: 26 [BARA] OPERATING PRESSURE - OUTLET: 1.17+2+16 [BARA] OPERATING TEMPERATURE: 45 [°C] DESIGN: 80 [°C] VALVE DESIGN: STRAIGHT VALVE STROKE: 10 [mm] KVS: 0.016 [M3/H] ACTUATOR: PNEUMATIC: TYPE 5222-1-02-2-1-0-1 POSITIONER: TZID-C 18345-101016-1001, KIT125 FILTER REGULATOR: F63 LOCK UP RELAY: EIL201 NECESSARY FORCE OPEN / CLOSE: 0.58 [KN] WEIGHT OF VALVE / ACTUATOR: 3 / 33 [KG] DESUPERHEATER MAW11AA510 - VALVE: BRAND G-TEAM SIZE DN100 PN63 TYPE VCHT 1-100-15150-1S/40 STEAM INLET PRESURE: P1 = APPROX. 1.06+1.23+1.61 [BARA] STEAM OUTLET PRESURE: P2 = 1.03 [BARA] STEAM INLET TEMPERATURE: T1 = APPROX 295.3+474.8 [°C] STEAM OUTLET TEMPERATURE: T2 = 220 [°C] WEIGHT 30 [KG] COOLING WATER: WATER INLET PRESSURE 21 [BARA] DESIGN: 26 [BARA] WATER INLET TEMPERATURE 45 [°C] DESIGN: 80 [°C] DIMENSION: DN15 PN40 SAFETY VALVE MAW11AA310 VALVE: BRAND BOPP & REUTHER TYPE SI 6103.59 A-CRMO SIZE DN80/128 PN100/40 WEIGHT 80 KG OPENING PRESSURE 6.0 BARG LIQUID TEMPERATURE 490°C 2.5.5 STEAM TRAPS IN THE DRAIN PIPING BRAND GESTRA TYPE BK DRANAGE OF VALVE CHAMBER KKS CODE MAL15AA520 MAL20AA520 TYPE BK212 DIMENSION DN25 PN500 OPERATION PRESSURE 127 BARG OPERATION TEMPERATURE 535°C WEIGHT 5 KG DRAIN BEHINED CONTROL STAGE KKS CODE MAL25AA520 TYPE BK29 DIMENSION DN25 PN160 OPERATION PRESSURE 57 BARG OPERATION TEMPERATURE 436°C WEIGHT 5 KG DRAIN OF TURBINE CASING BLEED 4 KKS CODE MAL30AA520 TYPE BK28 DIMENSION DN25 PN100 OPERATION PRESSURE 34 BARG OPERATION TEMPERATURE 369°C WEIGHT 5 KG DRAIN OF TURBINE CASING BLEED 3, 2,1 TYPE BK45 KKS CODE MAL40AA520 DIMENSION DN25PN40 OPERATION PRESSURE 19 BARG OPERATION TEMPERATURE 314°C KKS CODE MAL65AA520 DIMENSION DN25PN40 OPERATION PRESSURE 3 BARG OPERATION TEMPERATURE 204°C WEIGHT 5 KG KKS CODE MAL85AA520 DIMENSION DN25PN40 OPERATION PRESSURE -1 BARG OPERATION TEMPERATURE 114°C WEIGHT 5 KG DRAIN OF TURBINE BALANCE PISTON AK 2 KKS CODE MAL80AA520 TYPE BK45 DIMENSION DN25PN40 OPERATION PRESSURE -1,0 BARG OPERATION TEMPERATURE 398°C DRAIN OF TURBINE CASING EXTRACTION KKS CODE MAL55AA520 TYPE BK28 DIMENSION DN25PN40 OPERATION PRESSURE 9 BARG OPERATION TEMPERATURE 306°C WEIGHT 5 KG 2.5.6 DRAINAGE CONTROL VALVES BRAND ARMATURY GROUP TYPE V 46 243AG KKS CODE MAL15AA910 MAL10AA910 MAL20AA910 DIMENSION DN25 PN400 ACTUATOR PNEUMATIC SOLENOID VALVE 24V DC PRESSURE AIR: 6KG/CM2 TNOM 40°C BRAND ARMATURY GROUP TYPE V 46 243AG KKS CODE MAL25AA910 MAL30AA910 DIMENSION DN25 PN100 ACTUATOR PNEUMATIC SOLENOID VALVE 24V DC PRESSURE AIR: 6KG/CM2 TNOM 40°C BRAND ARMATURY GROUP TYPE V 30 124 440 FIG 218 SNP KKS CODE MAL40AA910 MAL55AA910 MAL65AA910 MAL80AA910 MAL85AA910 DIMENSION DN25 PN40 ACTUATOR PNEUMATIC SOLENOID VALVE 24V DC PRESSURE AIR: 6KG/CM2 TNOM 40°C 2.6 TURBOSET - SPECIAL INSTRUMENTATION 2.6.1 SPEED BRAND EPRO, GERMANY PROBE TYPE PR 6423 SPEED MONITOR TYPE CON 041 NUMBER OF PIECES 3 MAD10CS001,002,003 STATIC MEASURING RANGE ±39.4 MILS [±1.0mm] NOMINAL GAP (CENTRE OF MEASURING RANGE) 59 MILS [1.5mm] SENSITIVITY 8 V/mm OPERATING TEMPERATURE RANGE -35...+180°C CURRENT OUTPUT -4. -20 MA VIBRATION AND SHOCK (NOMINAL VALUES AT MAX. 25C) 5 G AT 60 Hz 2.6.2 AXIAL ROTOR DISPLACEMENT BRAND BENTLY NEVADA, USA PROBE TYPE 330103-00-03-50-02-00 NUMBER OF PIECES TURBINE 2 MAD10CG001, 002 LINEARITY RANGE (20-100) MILS [(0.5-2.5)mm] AIR GAP NORMAL (40±8) MILS [(1 ± 0.2)mm] SCALE FACTOR 7.87/40 MILS [7.87 V/mm] 2.6.3 SHAFT RELATIVE VIBRATION BRAND BENTLY NEVADA, USA TYPE 330103-00-03-50-02-00 NUMBER OF PIECES: TURBINE 4 MAD10CY011, 012, MAD20CY011, 012 LINEARITY RANGE (20-100) MILS [(0.5-2.5)mm] AIR GAP NORMAL (40±8) MILS [(1 ± 0.2)mm] SCALE FACTOR 7.87/40 MILS [7.87 V/mm] 2.6.4 SHAFT RELATIVE VIBRATION BRAND BENTLY NEVADA, USA TYPE 330103-00-03-50-02-00 NUMBER OF PIECES: GEARBOX 2 MAK10CY011, 012, 013, 014 GENERATOR 2 MKD10CY011,012 MKD20CY011,12 LINEARITY RANGE (20-100) MILS [(0.5-2.5)mm] AIR GAP NORMAL (40±8) MILS [(1 ± 0.2)mm] SCALE FACTOR 7.87/40 MILS [7.87 V/mm] 2.6.5 BEARING METAL TEMPERATURE BRAND (ONLY FOR TURBINE) DITTMER TYPE (ONLY FOR TURBINE) LV 057275/01 MEASURING RANGE 32-392°F [0-200 °C] TURBINE 2PCS - AXIAL MAD10 CT001 MAD10CT002, 2 PCS - RADIAL MAD10 CT003 MAD20 CT001 2.6.6 OIL LEVEL IN OIL TANK A) LEVEL AND TEMPERATURE MEASURING DEVICE MAV10CL001, MAV10CT001 BRAND BUHLER, GERNANY TYPE NIVOTEMP 13 K-2 NUMBER OF PIECES 1 OUTLET SIGNAL: LEVEL = 0-28 IN (0-175mm) 4-20 MA TEMPERATURE = 0-212 °F (0-100 °C) 4-20 MA PROTECTION CLASS IP 65 THE LEVEL GAUGE GIVES ALARM SIGNAL AT MIN. AND MAX. OIL LEVEL IN OIL TANK. THE TEMPERATURE MEASURING GIVES THE SIGNAL FOR SWITCHING OFF/ON THE OIL HEATER IN OIL TANK AT OIL TEMPERATURE 35/30 °C. 2.6.7 TURBINE CASING TEMPERATURE BRAND (ONLY FOR TURBINE) SIEMENS TYPE 7MC2021-4LC KKS CODE MAA10CT012, 013, 015, 016 MEASURING RANGE 0-600 °C THERMOCOUPLES TYPE K LENGTH 300mm 2.6.8 LUBRICATION OIL TEMPERATURE BRAND (ONLY FOR TURBINE) SIEMENS TYPE 7MC1008-6DA14-Z ITEM NO. MAV40CT001, 002, 003 MEASURING RANGE 0-100 °C RESISTANCE THERMOMETERS PT100, 3 - WIRE CONECTION 2.6.9 LUBRICATION OIL PRESSURE TRANSMITTER BRAND SIEMENS TYPE 4MF4033-1CA00 ITEM NO. MAV40CP001, 002, 003 MEASURING RANGE 0-4 BARG RESISTANCE THERMOMETERS 2 - WIRE 2.7 GEAR BOX MAK10 BRAND FLENDER-GRAFFENSTADEN TYPE TX: 80/3 WITH PARALLEL SHAFTS SERIAL NO: 11189 TO 11205 GEAR DATA GEAR RATED POWER: 32435 KW SERVICE FACTOR: AGMA 421/06 >=1.3 RATED SPEED LS: 1500 RPM RATED SPEED HS: 5038 RPM SPEED RATIO LS/HS: 3.36 CONSTRUCTION FEATURES CENTERLINES DISTANCE: 825mm TOTAL WEIGHT: 14200 KG UPPER CASING WEIGHT: 1800 KG LOWER CASING WEIGHT: 4200 KG HIGH SPEED SHAFT WEIGHT: 793.1 KG LOW SPEED SHAFT WEIGHT: 5405.1 KG LUBRIFICATION LUBE OIL DESIGNATION: ISO VG 46 FILTERING: 25 PM INLET PRESSURE: 2.0 BAR ACT NORMAL OIL INLET TEMP.: 49 °C MAXIMAL OIL INLET TEMP.: 55 °C OIL FLOW: 555 L/M CALORIES TO EVACUATE: 322125 KCAL/H 2.7.1 DRIVEN SCREW SPINDLE PUMP KKS CODE MAV10 AP010 BRAND ALLWEILER TYPE SNFG 1300-46 CONSTRUCTION SCREW SPINDLE TYPE OPERATING SPEED 1300 RPM OPERATING PRESSURE 8 BAR(G) DRIVE LOW SPEED GEARBOX SHAFT CAPACITY MIN. 1275 L/MIN OIL TYPE ISO VG 46 OIL TEMPERATURE OPERATION/START UP 65/20°C 2.8 TURNING GEAR A TURNING GEAR DEVICE IS COMPOSED OF: ELECTRICAL MOTOR. ELECTRICAL CONTACT PREVENTING STARTING OF THE ELECTRICAL MOTOR WHEN HANDWHEEL IS IN POSITION HANDWHEEL FOR MANUAL TURNING OPERATIONS. SPEED REDUCER. SSS GEARS - AUTOMATIC CLUTCH. CHARACTERISTICS GENERAL FEATURES: TURNING SPEED: 112.7 RPM ON HS SHAFT. BREAKAWAY TORQUE: 3386 MN ELECTRICAL MOTOR: TYPE: 1LA4 183-4AA91-Z VOLTAGE: 380 V POWER: 18.5 KW FREQUENCY: 50 Hz SPEED: 1465 RPM. PROTECTION: IP SHAPE: V1/FF INSULATION: CLASSE F SPEED REDUCER FG: TYPE: KAF148 REDUCTION RATIO: 19.84 SSS GEARS - COUPLING: TYPE: 36T ASSEMBLY DRAWING: SM 17235 ELECTRICAL CONTACTOR: TYPE: XCKL1 STARTING DEVICE: TYPE: SIRIUS 3RW30-28-2BB-14 LUBRICATION GEAR UNIT IS FILLED AT THE FACTORY WITH SPECIAL LUBRICANT, THAT IS SHOWN ON THE RATING PLATE: TURNING GEAR BOX IS FILLED WITH MINERAL OIL ISO VG 220 (DIN 51502). QUANTITY OF OIL 14.8 L SERVICE LIFE MINERAL OIL AFTER 10000 OPERATING HOURS OR 2 YEARS SYNTHETIC OIL AFTER 20000 OPERATING HOURS OR 4 YEARS OIL FROM LUBE OIL SYSTEM OIL TYPE ISO VG 46 PRESSURE 150 KPA(A) TEMPERATURE 49 °C 2.9 GENERATOR AND ACCESSORIES BRUSHLESS SYNCHRONOUS GENERATOR 2.9.1 TECHNICAL SPECIFICATION KIND OF MACHINE: GENERATOR YEAR OF MANUFACTURE: 2011 MACHINE CODE SGEN5-100A-4P FREQUENCY: 50 Hz DIRECTION OF ROTATION CW NUMBER OF PHASES: 3 CONNECTION YYYY PHASE SEQUENCE: U1 V1 W1 RATED SPEED: 1500 MIN -1 RANGE OF RATED VOLTAGE: 10500 V +5/-5% RATED CURRENT: 2089 A CLASS OF RATING: S1 RATED POWER: 38000 KVA RATED POWER FACTOR: COS = 0.85 TYPE OF COOLING: AIR COOLING CLASS OF INSULATION DESIGN: F COOLING AIR TEMP: 38 °C DEGREE OF PROTECTION: IP 54 TEMP. RISE CORRESPONDS TO CLASS: B TYPE OF CONSTRUCTION: IM 1005 TOTAL WEIGHT: 57,600 KG RATING AND PERFORMANCE STANDARD: IEC 60034 ROTOR WEIGHT: 15,900 KG STATOR WEIGHT: 24,600 KG 2.9.2 MECHANICAL DATA RATINGS POWER 38,000 MVA P.F. 0.85 SPEED 1500 MIN-1 DIRECTION OF ROTATION, VIEW FROM TURBINE TO GEN. RECHTS/ CLOCKWISE VOLTAGE 10.5 +1-5% KV CURRENT 2089 A FREQUENCY 50 Hz THERMAL TIME CONSTANT STATOR 9.04 MIN THERMAL TIME CONSTANT ROTOR 12.06 MIN CAPACITY STATOR WINDING AGAINST EARTH PER PHASE 0.210 MF CAPACITY ROTOR WINDING AGAINST EARTH 0.040 MF RATE OF COOLING AIR 12.5 M3/S COOLING AIR TEMPERATURE 38 °C HEAT LOSS (COOLER) 553 KW SOUND PRESSURE LEVEL (ISO 3744) 85 DB(A) TYPE OF CONSTRUCTION TYPE OF CONSTRUCTION IM 1005 DEGREE OF PROTECTION IP 54 METHODS OF COOLING IC8A1W7 COLOR RAL 7030 WEIGHTS ROTOR COMPLETE 15900 KG STATOR ACTIV PART 24600 KG CASING. BEARINGS 8100 M HOUSING 3200 KG COOLER 1200 KG EXCITER (STATOR) 900 KG MAIN TERMINAL BOX 3200 KG ACCESSORIES, ANCHORING 500 KG TOTAL WEIGHT 57600 KG MAX. WEIGHT ROTOR REMOVAL 17100 KG MAX. TRANSPORT WEIGHT 53900 KG MIN. ALLOWED TRANSPORT TEMPERATURE -20 °C EXCITATION EXCITER MACHINE ELR 75/11- 15/16-2 PMG ELP 75/5-18/24 MECHANICAL DATA MOMENT OF INERTIA (M*R2) (ROTOR COMPLETE) 2284 KGM2 BREAK AWAY TORQUE WITH PRESSURE OIL 66 NM BREAK AWAY TORQUE WITHOUT PRESSURE OIL 5508 NM MIN TURNING SPEED WITH JACKING OIL MIN-1 MIN. TURNING SPEED WITHOUT JACKING OIL 55 MIN-1 BEARING FRICTION LOSSES TOTAL 16 KW PERMISSIBLE OVERSPEED FOR FAULT CONDITION + 10 % TERMINAL BOX TERMINAL BOX +MKA10GA010 FOR WARM AIR RESISTANCE THERMOMETER 1 2*PT100 FOR COLD AIR RESISTANCE THERMOMETER 6 2*PT100 IN THE STATOR WINDING RESISTANCE THERMOMETER 9 (+3 RESERVE) 9 (+ 3 SPARE) PT 100 BEARING THERMOMETER 2X1 2*PT 100 LEAKAGE WATER MONITORING 3 TERMINAL BOX +MKA10GE030 ANTICONDENSATION HEATER GENERATOR 3X400 50 2X1.6 V Hz KW AND EXCITER MACHINE (SEE ITEM 63) 230* 50 2X 100 V Hz W * SUPPLIED BY 400V FEED TERMINAL BOXES +MKD10GA010 +MKD20GA010 PROXIMITORS SHAFT VIBRATION MEASUREMENT BENTLY NEVADA 3300XL AUXILLARY TERMINAL BOX FOR MAIN TERMINAL CUBICLE +MKA10GE010 GROUNDING BRUSH RELATIVE SHAFT VIBRATION MEASUREMENT TWO BORES WITH SCREW 3/X- 14NPT DISPLACED BY 90° ON THE BEARING COVER TE AND EE. VIBRATION PICKUP TYPE: BENTLY NEVADA 3300XL COOLER COOLER NUMBER OF ELEMENTS: 2X50 % ADMISS. GENERATOR OUTPUT WITH ONE COOLER ELEMENT (CLASS F) 67 % COOLING WATER RESISTANCE < 0.5 BAR NORMAL WATER INLET TEMPERATURE 33 °C MINIMUM WATER INLET TEMPERATURE 15 °C WATER OUTLET TEMPERATURE 37 °C REQUIRED WATER FLOW 118 M3/H DESIGN PRESSURE 6 BAR TESTING PRESSURE 9 BAR FOULING FACTOR 0.00009 M2 M C/W COOLER DESIGN: GLICOL 35 % COOLER MATERIALS ** TUBES SF-CU FINS AL TUBE SHEETS CUZN38SNAI WATERBOXES, FLANGES STEEL + EPOXY COOLER VENTS COCK G1/2" COOLER DRAIN COCK G1/2“ COOLING WATER CONNECTION FLANGE WITH COUNTER FLANGE ANSI 3" B16.5 150LBS LEAKAGE WATER SENSOR SAFETY VALVE SET UP PRESSURE 6 BAR MATERIAL ARRANGEMENT WITHOUT COOLING WATER ANALYSIS EXCITATION EQUIPMENT MAIN EXCITER ELR 75/11-15/16-2 PMG ELP 75/5-18/24 DEGREE OF PROTECTION IP 54 VALUES S. ERREGER- UND REGLERANGABEN!/ SEE EXCITATION DATA SHEET! TERMINAL BOX +MKC20GE010 FIELD WINDING F1 F2 ANTICONDENSATION HEATER TERMINAL +MKC20GA010 GROUND FAULT MEASURING INSTRUMENT IY4 IY3 - + BRUSH-LIFTING GEAR IY2 IY1 - + 220 V DC TERMINAL BOX +MKC10GE010 PMG A1 B1 C1 REDUNDAND SUPPLY QUANTITY: 4