TT-8645 OPEN WIDTH WASHING MACHINE FOR WOVEN FABRIC, WORKING WIDTH 1800mm, 5 WASHING CHAMBERS, 2 WASHING DRUMS IN EACH CHAMBER

REFERENCE NUMBER: TT-8645 OPEN WIDTH WASHING MACHINE FOR WOVEN FABRIC, WORKING WIDTH 1800mm, 5 WASHING CHAMBERS, 2 WASHING DRUMS IN EACH CHAMBER 1. OPEN WIDTH WASHING MACHINE FOR WOVEN FABRIC 2. WORKING WIDTH: 1800mm 3. 5 WASHING CHAMBERS 4. 2 WASHING DRUM IN EACH CHAMBER 5. DRIVING SIDE: (PLEASE SPECIFY) 6. ROLLER WIDTH: 2000mm 7. MECHANICAL SPEED: 50M/MIN 8. PROCESSING SPEED: 30M/MIN 9. FABRIC TYPE: WOVEN, PA, PE, PA/CO, 35~300G/M2 10. PRODUCTION PROCESS: WASHING, PRESHRINKING WASHING 11. DRIVING MODE: VARIABLE FREQUENCY SYNCHRONOUS TRANSMISSION 12. CONTROL SYSTEM: PLC, TOUCH SCREEN 13. INSTALLED CAPACITY: 70 KW 14. STEAM PRESSURE: >=0.3 MPA 15. COMPRESSED AIR: >=0.6 MPA 16. WATER SUPPLY PRESSURE: >=0.2 MPA 17. MACHINE MATERIAL: 304 STAINLESS STEEL (PH SS316L) 18. EXTERNAL DIMENSION (LENGTH X WIDTH X HEIGHT): 15000 X 5000 X 3500mm 19. BODY COLOR: RAL 5007 LIGHT BLUE 20. CABINET COLOR: RAL 7035 INDUSTRIAL ASH 21. ROOM TEMPERATURE: ≤40 ℃ MAIN TECHNICAL DETAILS ITEM 001 22. ENTRY UNIT 23. FRAME BRACKET AND CROSSBEAM 24. SUITABLE FOR ALL TYPES OF FEEDING DEVICES, INCLUDING SENSITIVE TENSION FABRICS 25. ACTIVE DUAL EXPANSION ROLLER WITH ADJUSTABLE ROTATION ANGLE 26. E+L INFRARED PHOTOELECTRIC CENTERING DETECTION DEVICE MATCHED WITH PVC FLAT NOODLES DEVIATION CORRECTION DRIVE ROLL 27. THE E+L TENSION SENSOR CAN ADJUST THE TENSION OF THE FABRIC IN REAL-TIME ONLINE 28. QUANTITY: 1 ITEM 002 29. PRE-WASHING CHAMBER 30. THE CLOSED TYPE BOX IS MADE OF 304 STAINLESS STEEL, WITH A CAPACITY OF 10.3 METERS 31. IT IS EQUIPPED WITH A WATER SEAL TO PREVENT STEAM LEAKAGE 32. LARGE AREA HEATING PLATE COVERING THE BOTTOM OF THE BOX CAN INDIRECTLY HEAT THE SYSTEM TO ACCURATELY CONTROL THE WATER TEMPERATURE 33. 1 TRACTION ROLLER WITH A DIAMETER OF Φ500mm FOR POROUS SCREEN 34. 3 TRACTION ROLLERS WITH A DIAMETER OF Φ1000mm FOR POROUS SCREENS 35. THE ROLLERS ARE DRIVEN BY INDEPENDENT AC FREQUENCY CONVERSION GEARBOX MOTORS 36. 1 SET TWO-BOWL SQUEEZER, ROLLER DIAMETER 250mm, PRESSURE ADJUSTMENT RANGE 0-2.7T 37. 1 EXPANDING ROLLER IS LOCATED AT THE ENTRANCE OF THE BOX 38. 1 EXPANDNING ROLL IS LOCATED AT THE ENTRANCE OF THE SQUEEZER NIP 39. ALL EXPANDING ROLLERS ARE CONTROLLED BY FREQUENCY CONVERSION 40. 1 ROLLER WITH LOAD CELL IS LOCATED AT THE ENTRANCE OF THE SQUEEZER 41. 1 SET PNEUMATIC BALANCE ROD TENSION COMPENSATOR LOCATED AT THE EXIT OF THE SQUEEZER 42. QUANTITY: 1 ITEM 003 43. SPRAY DEVICE WITH DRUM FILTER 44. 1 SET OF HIGH-EFFICIENCY AUTOMATIC DRUM FILTER CONNECT TO THE BOX THROUGH PIPELIN 45. 1 HIGH-THROUGHPUT CENTRIFUGAL CIRCULATION PUMP 46. 6 PCS OF STAINLESS STEEL SPRAY PIPE 47. STAINLESS STEEL MANUAL BALL VALVE CAN INDEPENDENTLY ADJUST THE WATER VOLUME OF EACH SPRAY PIPE 48. THE PIPELINE IS EQUIPPED WITH CONNECTING FLANGES AND CROSS-SECTIONAL SEALING COVERS 49. QUANTITY: 1 ITEM 004 50. AUTOMATIC ADJUSTMENT DEVICE FOR WASHING WATER 51. 1 SET OF ULTRASONIC PIPELINE FLOWMETER 52. 1 SET OF HIGH-PRECISION PNEUMATIC PROPORTIONAL VALVE 53. CONTINUOUS QUANTITATIVE WATER FEEDING BASED ON PROCESSING FABRIC WEIGHT 54. QUANTITY: 1 ITEM 005 55. AUTO DOSING 56. 1 MECHANICAL DIAPHRAGM METERING PUMP 57. 1 SUCTION PIPE, INTEGRATED WITH A STOP VALVE AND A LEVEL DETECTOR 58. 1 PIPELINE BACK PRESSURE VALVE 59. QUANTITY: 2 ITEM 006 60. DOUBLE DRUM WASHING BOX 61. THE CLOSED TYPE BOX IS MADE OF 304 STAINLESS STEEL WITH FABRIC CAPACITY 7.0 METERS 62. THE INDIRECT HEATING SYSTEM WITH A LARGE AREA HEATING PLATE WRAPPED AT THE BOTTOM OF THE BOX CAN CONTROL THE WATER TEMPERATURE ACCURATELY. 63. 1 PC OF MESH DRUMS WITH DIAMETERS Φ 600mm ARE LOCATED UNDER THE LIQUID. 64. 1 PC OF MESH DRUM WITH DIAMETER Φ 600mm IS LOCATED ABOVE THE LIQUID. 65. THE ROLLERS ARE ALL DRIVEN BY INDEPENDENT AC VARIABLE FREQUENCY GEAR MOTORS 66. 1 SET TWO-BOWL SQUEEZER, ROLLER DIAMETER 250mm, PRESSURE ADJUSTMENT RANGE 0-2.7T 67. 2 PCS OF INNER VIBRATION ROTORS CAN BE USED FOR VIBRATION WASHING. THE ROTOR IS DRIVEN BY A GEAR MOTOR 68. 1 EXPANDING ROLLER IS LOCATED AT THE ENTRANCE OF THE WASHER. 69. 1 EXPANDING ROLLER IS LOCATED AT THE ENTRANCE OF THE SQUEEZER. 70. ALL EXPANDING ROLLERS ARE CONTROLLED BY INVERTER 71. 1 GUIDE WITH LOAD CELL IS LOCATED AT THE ENTRANCE OF THE WASHER. 72. 1 GUIDE WITH LOAD CELL IS LOCATED AT THE ENTRANCE OF THE SQUEEZER. 73. QUANTITY: 4 ITEM 007 74. SPRAY DEVICE WITH DRUM FILTER 75. 1 SET OF HIGH-EFFICIENCY AUTOMATIC DRUM FILTER CONNECT TO THE BOX THROUGH PIPELIN 76. 1 HIGH-THROUGHPUT CENTRIFUGAL CIRCULATION PUMP 77. 6 PCS OF STAINLESS STEEL SPRAY PIPE 78. STAINLESS STEEL MANUAL BALL VALVE CAN INDEPENDENTLY ADJUST THE WATER VOLUME OF EACH SPRAY PIPE 79. THE PIPELINE IS EQUIPPED WITH CONNECTING FLANGES AND CROSS-SECTIONAL SEALING COVERS 80. QUANTITY: 5 ITEM 008 81. AUTOMATIC ADJUSTMENT DEVICE FOR WASHING WATER 82. 1 SET OF ULTRASONIC PIPELINE FLOWMETER 83. 1 SET OF HIGH-PRECISION PNEUMATIC PROPORTIONAL VALVE 84. CONTINUOUS QUANTITATIVE WATER FEEDING BASED ON PROCESSING FABRIC WEIGHT 85. QUANTITY: 2 ITEM 009 86. AUTO DOSING 87. 1 MECHANICAL DIAPHRAGM METERING PUMP 88. 1 SUCTION PIPE, INTEGRATED WITH A STOP VALVE AND A LEVEL DETECTOR 89. 1 PIPELINE BACK PRESSURE VALVE 90. QUANTITY: 1 ITEM 010 91. VACUUM SUCTION UNIT 92. STAINLESS STEEL CLOSED BOX WITH TOP COVER AND SIDE OBSERVATION WINDOW 93. 1 FISHBONE SHAPED STAINLESS STEEL NOZZLE WITH DIAGONAL LAYOUT SEALING STRIPS THAT CAN BE MANUALLY ADJUSTED TO ACCOMMODATE DIFFERENT FABRIC WIDTHS 94. 1 STAINLESS STEEL AIR-WATER SEPARATOR WITH LIQUID LEVEL MEASUREMENT AND CONTROL AND FILTER SCREEN AIR AND WATER SEPARATOR PUMP 95. 1 EXPANDING ROLLER IS LOCATED AT THE NOZZLE INLET 96. 1 FREQUENCY CONVERSION ENERGY SAVING VACUUM PUMP DRIVEN BY PERMANENT MAGNET SYNCHRONOUS MOTOR 97. A MUFFLER TO REDUCE THE NOISE OF THE BLAST 98. THERE ARE TWO CONTROL MODES FOR THE VACUUM PUMP: VACUUM PRESSURE AND SPEED CONTROL 99. THE NEGATIVE PRESSURE VALUE CAN BE SET BY COMPUTER ACCORDING TO THE PROCESS REQUIREMENTS THE MAXIMUM SUCTION FORCE CAN BE ACHIEVED AT NO MORE THAN-300MBAR 100. QUANTITY: 1 ITEM 011 101. EXIT PLAITER 102. RUBBER WRAPPING AND FABRIC DROPPING TRACTION ROLLER WITH A DIAMETER OF 200mm 103. TOP MOUNTED SMALL ROLLERS CAN BE SELECTIVELY PRESSED TOGETHER 104. THE ARM MECHANISM WITH INDEPENDENT SPEED REGULATION CAN CONTROL THE SWING AMPLITUDE OF THE FALLING CLOTH 105. THE E+L PD SERIES TENSION SENSOR CAN PROVIDE REAL-TIME ONLINE CONTROL OF FABRIC TENSION 106. QUANTITY: 1 ITEM 012 107. ELECTRICAL SELF-CONTROL SYSTEM 108. MAIN ELECTRICAL CABINET AND INTERNAL ELECTRICAL COMPONENTS 109. POWER AND SIGNAL CABLES FROM THE ELECTRICAL CABINET TO THE MACHINE 110. THE PLC ADOPTS SIEMENS BORTU S7-1500 SERIES SMARTEX CONTROL SYSTEM 111. INDUSTRIAL TOUCH SCREEN COMPUTERS CAN MONITOR THE OVERALL OPERATION STATUS OF THE MACHINE 112. MACHINE OPERATION MODES: STANDBY, WATER FEEDING, PRODUCTION, DRAIN ONLINE MONITORING OF SYNCHRONOUS DRIVE, TENSION, OVERFEEDING, TEMPERATURE, AND FLOW RATE 113. DETECTION AND CONTROL OF CIRCULATING PUMP AND LIQUID LEVEL 114. STATUS INDICATION AND FAULT WARNING OF COMPENSATOR AND LOAD CELL 115. EMERGENCY STOP SYSTEM WITH INTEGRATED SAFETY FUNCTIONS 116. SETTING AND WARNING FOR CLEANING INTERVALS 117. AUTOMATIC PRESSING AND DELAYED RELEASE OF SQUEEZING ROLLERS 118. ONLINE MONITORING OF THE STATUS FOR ALL VALVES 119. DISPLAY OF ACTUAL AND SET VALUES OF PRODUCTION PROCESS PARAMETERS 120. QUANTITY: 1 ITEM 013 121. REMOTE OPERATION, MAINTENANCE AND DIAGNOSIS SYSTEM 122. EQUIPPED WITH REMOTE OPERATION AND MAINTENANCE AND FAULT DIAGNOSIS FUNCTIONS BASED ON 4G INTERNET OF THINGS 123. QUANTITY: 1 ITEM 014 124. REMOTE OPERATION, MAINTENANCE AND DIAGNOSIS SYSTEM 125. OPEN OPC UA COMMUNICATION PROTOCOL STANDARD DATA INTERFACE INCLUDING PROCESS PARAMETERS AND CONSUMPTION PARAMETERS 126. QUANTITY: 1 ITEM 015 127. WALKWAY AND GUARDRAIL 128. ACCORDING TO THE HEIGHT OF THE BOX 129. THE GUARDRAIL IS MADE OF STAINLESS STEEL PIPE 130. THE RUNNING TABLE SURFACE IS MADE OF MOLDED FRP GRATING 131. QUANTITY: 1 ITEM 016 132. MAIN PIPELINE CONNECTION 133. THE PIPELINE IS PREFABRICATED WITH THE WHOLE MACHINE (FROM THE MAIN PIPELINE TO THE CONNECTING PIPELINE AND VALVE ELEMENTS OF THE FUSELAGE) 134. PIPELINES INCLUDED: STEAM PIPELINE, WATER FEEDING PIPELINE, CONDENSED WATER DISCHARGE PIPELINE 135. QUANTITY: 1 ITEM 017 136. SPARES AND TOOLS 137. ONE SET TOOL BOX WILL BE PROVIDED 138. QUANTITY: 1 PARTS PROVIDED BY BUYER 139. FOUNDATION CONSTRUCTION AND PREPARATION WORK REQUIRED FOR MACHINE INSTALLATION 140. EXTERNAL INLET PIPELINES: WATER PIPES, NATURAL GAS PIPES, COMPRESSED AIR PIPELINES 141. VARIOUS CHEMICAL AGENTS AND SUPPLY PIPELINES 142. CHEMICAL TANKS 143. MAIN STEAM PRESSURE REDUCING VALVE 144. THE INCOMING POWER LINE FROM THE DISTRIBUTION PANEL TO THE MAIN ELECTRICAL CABINET 145. 2 WASHING DRUM IN EVERY WASHING CHAMBER. 146. NORMAL PROCESING SPEED IN METERS PER MINUTE: 5 TO 50 M PER MIN 147. CONTAINER SIZE: THIS MACHINE WILL TAKE 3 PCS 40HQ CONTAINERS 148. TIME TO BUILD THE MACHINE: 4 MONTHS 149. STAINLESS STEEL TYPE: WASHING BOX: SS304, CHEMICAL BOX: SS316L 150. TOTAL KW REQUIREMENT INSTALL POWER: 70KW 151. SPACE: 15000(L) X 4000(W) X 3000(H)mm 152. SCRAY FEED AT THE ENTRANCE OF THE WASHER, AND IS THERE ANY ROLL-UP AT THE EXIT: YES, IT IS UP TO CUSTOMER REQUIREMENTS. 153. IN FRONT: SINGLE ROLLER WETTING TANK 154. IN END: AUTO DOSING OF RINSING CHEMICAL, FLOWMETER 155. SQUEEZER: RUBBER ROLLER OVER RUBBER ROLLER 156. DIAMETER 600mm OF WASHER 157. DIAMETER 1000mm OF NO. 1 PRE WASHER 158. KW (POWER) OF EACH BOX: 10KW 159. FABRIC CAPACITY OF EACH BOX (IN METERS OF FABRIC): 6M 160. FLOWER ROLLER INSIDE FOR BACKING WASHING. 161. PRE WASHING FOR FABRIC ANTI SHRINKING. 162. PROVISIONAL SPECIFICATIONS FROM THE DRAWING: 163. OVERALL LENGTH: APPROX. 14,621 mm (14.621 M) (48.0 FT). 164. OVERALL HEIGHT: 3500mm 165. PROCESS CONFIGURATION: OPEN-WIDTH, CONTINUOUS, DRUM WASHING RANGE WITH COUNTERFLOW. 166. WASH BOXES: 1 + 4 = 5 MAIN WASHING BOXES VISIBLE. 167. BOX 1: TREBLE ROTARY DRUM CONFIGURATION. 168. BOXES 2 TO 5: DOUBLE LARGE ROTARY DRUM PER BOX. 169. DRUM DIAMETER: LARGE DRUMS ILLUSTRATED; ESTIMATED AROUND 600 mm BASED ON PROPORTIONS IN THE DRAWING. CONFIRM EXACT SIZE. 170. INTER-BOX NIPS: SQUEEZE NIPS BETWEEN BOXES FOR LIQUOR SEPARATION AND PICK-UP CONTROL. 171. THE INDIRECT HEATING SYSTEM USING A LARGE-AREA HEATING PLATE WRAPPED AT THE BOTTOM OF THE BOX CAN ACCURATELY CONTROL THE WATER TEMPERATURE 172. LIQUOR MANAGEMENT: COUNTERFLOW SHOWN IN THE LOWER SCHEMATIC WITH FRESH WATER ENTERING AT THE CLEAN END AND FLOWING BACK TOWARD THE DIRTY END; INDIVIDUAL BOX DRAINS SHOWN; MANUAL OR AUTOMATED VALVES INDICATED. 173. CHEMICAL SYSTEMS: DOSING POINTS SHOWN UPSTREAM, PLUS A LABELED “PH NEUTRALIZATION SYSTEM” ON THE EFFLUENT LINE. 174. ENTRY: FABRIC INFEED WITH GUIDE AND TENSION CONTROL. 175. EXIT: PADDER MARKED NEAR THE EXIT, THEN PLAITER FOR FLAT-FOLD DELIVERY. 176. UTILITIES SHOWN: WATER, STEAM, COMPRESSED AIR, CHEMICAL DOSING, EFFLUENT NEUTRALIZATION. 177. TYPICAL USE: AFTER-PRINT OR AFTER-BLEACH WASHING AND RINSING OF COTTON OR SIMILAR WOVEN FABRICS TO REMOVE CAUSTIC SODA, PEROXIDE, AND SURFACTANTS: OTHERS ARE OK, AFTER PRINTING WASHING WILL BE LOW SPEED RUNNING FOR DARK COLOR, AS THE SPEED WILL BE LESS THAN 20M/MIN.