YY-2115 FILLMATIC MODEL SRA 200 HOT MELT LINE (GLUE LINE), MAX 78 INCHES (1980mm) WIDE WORKING WIDTH, YEAR 2015 ROBATECH (SWITZERLAND) ADHESIVE MELTER, TYPE CONCEPT C 8/2, YEAR 2016

REFERENCE NUMBER: YY-2115 FILLMATIC MODEL SRA 200 HOT MELT LINE (GLUE LINE), MAX 78 INCHES (1980mm) WIDE WORKING WIDTH, YEAR 2015 ROBATECH (SWITZERLAND) ADHESIVE MELTER, TYPE CONCEPT C 8/2, YEAR 2016 DESCRIPTION OF THE MACHINE/PLANT COMPOSED OF: 3 CONVEYORS 116” LONG x 87” WIDE 2 BUILD SECTIONS (BELTED) 1 TAMP (PRESS STATION) 1 GLUE STATION A.) CONVEYOR BELT TBSR 200/300 SPECIFICATIONS: TYPE DESIGNATION: TBSR 200/300 LENGTH: 3000mm WIDTH: 2210mm HEIGHT: 780mm MINIMUM HEIGHT ABOVE GROUND: 250mm MATTRESS WIDTH MAXIMUM: 2000mm MATTRESS LENGTH MAXIMUM: 2200mm TRANSPORT BELT WIDTH: 2200mm ELECTRICAL CONNECTION VALUE: 0.55KW, 400V, 50Hz, THREE-PHASE AIRBORNE SOUND EMISSION LPA: <70 DBA SOUND POWER LEVEL LWA: <70 DBA PEAK SOUND PRESSURE LEVEL LPC, PEAK: <70 DBA TRANSPORT BELT MATERIAL: SILICONIZED SURFACE LOCATION OF THE MATTRESS TO THE DIRECTION OF TRANSPORT: LONGITUDINAL OR TRANSVERSE CONSTRUCTION DESCRIPTION THE CONVEYOR BELT CONSISTS OF A SELF-SUPPORTING SHEET METAL FRAME WITH TABLE TOP, OVER WHICH THE CONVEYOR BELT RUNS. THE TAPE MATERIAL IS SILICONE COATED TO MAKE IT EASIER TO REMOVE GLUE IMPURITIES. A CLEANING ROLLER IS MOUNTED UNDER THE BELT BODY. THIS REMOVES FRESH TRACES OF GLUE, DIRT, ETC. FROM THE BELT MATERIAL. THE CLEANING ROLLER CAN BE REMOVED BY SIMPLY UNHOOKING. B.) GLUE APPLICATION MACHINE SRA 200 SPECIFICATIONS: TYPE DESIGNATION: SRA 200 LENGTH: 2100mm WIDTH: 3800mm HEIGHT: 2340mm WEIGHT: 600 ELECTRICAL CONNECTION VALUE: 2KW, 400V, 50Hz, THREE-PHASE AIRBORNE SOUND EMISSION LPA: <70 DBA SOUND POWER LEVEL LWA: <70 DBA PEAK SOUND PRESSURE LEVEL LPC, PEAK: <70 DBA PRESSURE MINIMUM: 7 BAR PRESSURE MAXIMUM : 8 BAR CONNECTION: 1⁄2 " MAXIMUM WORKING WIDTH: 2000mm WORKING WIDTH MINIMUM: 300mm MAXIMUM WORKING HEIGHT: 400mm WORKING HEIGHT MINIMUM: 5mm MATERIAL ORIENTATION: MATERIAL FLOW ASYMMETRICALLY FIXED GLUE PATTERN: FRAME WITH OPTIONAL CENTER STRIP GLUE APPLICATION: SPRAY APPLICATION LENGTH ADJUSTMENT OF THE FRAME PATTERN: AUTOMATIC WIDTH ADJUSTMENT OF THE FRAME PATTERN: AUTOMATIC HEIGHT: AUTOMATIC WORK CYCLES PER MINUTE: 2-4 SCOPE OF DELIVERY: TRANSVERSE ROTOR BRIDGE WITH HEIGHT ADJUSTMENT, CONTROL CABINET COMPATIBLE WITH PLC CONTROL SIEMENS C.) DESCRIPTION: TWO MOVABLE APPLICATION HEADS EXTEND THE WIDTH OF THE PLATE TO GLUE THE HEAD END OF THE PLATE ACCORDING TO THE PROGRAM SPECIFICATIONS, THEN GLUE THE LONG SIDES, AND FINALLY AGAIN THROUGH THE FOOT END. IN ADDITION, DEPENDING ON THE EQUIPMENT, APPLICATION HEADS FOR MEDIAN STRIPS CAN BE ATTACHED, WHICH CAN BE POSITIONED MANUALLY ABOVE THE WORKING WIDTH. THE CONTROLLER CONTAINS CONNECTIONS FOR THE BELT MOTOR OF THE ON-SITE BASEBAND OVER WHICH THE MACHINE OPERATES, AS WELL AS THE COMMUNICATION CONNECTIONS NECESSARY FOR THE PROCESS FOR SIGNAL EXCHANGE WITH ELEMENTS IN FRONT OF AND BEHIND THIS BAND. IN ADDITION, THE CONNECTION WITH AN ON-SITE EMERGENCY STOP CIRCUIT IS PREPARED. THE ELECTRICAL EQUIPMENT CAN BE INDIVIDUALLY EXPANDED TO TAKE OVER THE COMPLETE CONTROL OF A LINE WITH ALIGNMENT STATION, INFEED BELT, DISCHARGE BELT, WORK BELT AND PRESS. PROCEDURE DESCRIPTION A PLATE TO BE GLUED IS DRIVEN ON THE BASE BELT UP TO THE GLUE HEADS. IN THIS POSITION, THE PLATE HEIGHT IS SCANNED AND, IF NECESSARY, THE HEIGHT ADJUSTMENT IS OPERATED. THE PLATE IS THEN POSITIONED UNDER THE GLUE HEADS BY THE BELT DRIVE. THEN THE CROSS-GLUING HEAD TRAVELS THE WIDTH OF THE PLATE. BY SWITCHING ON THE BELT DRIVE AGAIN, THE PLATE UNDER THE GLUE HEADS IS MOVED FORWARD. THIS CAUSES LONGITUDINAL GLUING. DURING LONGITUDINAL GLUING, THE MEDIAN STRIPS ARE ALSO APPLIED, PROVIDED THAT THEY ARE ACTIVATED. WHEN THE END OF THE PLATE IS DETECTED BY A LIGHT BARRIER, THE FORWARD MOVEMENT OF THE PLATE IS STOPPED AND THE CROSS-GLUING HEAD GLUES THE REAR EDGE OF THE PLATE WIDTH. AFTER THAT, THE REMOVAL OF THE PLATE IS CARRIED OUT BY SWITCHING ON THE BELT DRIVE AGAIN AND THE MACHINE IS READY FOR THE NEXT CYCLE. PROGRAM EQUIPMENT OF THE CONTROLLER: - ERROR MESSAGES FOR FAULTS; - INPUT OF PARAMETERS TO CORRECT THE POSITION OF THE GLUE STRIPS IN RELATION TO THE EDGE OF THE PLATE; - MANUAL OPERATING FUNCTIONS FOR ALL FUNCTIONS. OPTIONAL EXTRAS 4 ADDITIONAL CENTER GUNS D.) CONVEYOR BELT TBSR 200/300 SPECIFICATIONS: TYPE DESIGNATION: TBSR 200/300 LENGTH: 3000mm WIDTH: 2210mm HEIGHT: 780mm MINIMUM HEIGHT ABOVE GROUND: 250mm MATTRESS WIDTH MAXIMUM: 2000mm MATTRESS LENGTH MAXIMUM: 2200mm TRANSPORT BELT WIDTH: 2200mm ELECTRICAL CONNECTION VALUE: 0.55KW, 400V, 50Hz, THREE-PHASE AIRBORNE SOUND EMISSION LPA: <70 DBA SOUND POWER LEVEL LWA: <70 DBA PEAK SOUND PRESSURE LEVEL LPC, PEAK: <70 DBA TRANSPORT BELT MATERIAL: SILICONIZED SURFACE LOCATION OF THE MATTRESS TO THE DIRECTION OF TRANSPORT: LONGITUDINAL OR TRANSVERSE CONSTRUCTION DESCRIPTION THE CONVEYOR BELT CONSISTS OF A SELF-SUPPORTING SHEET METAL FRAME WITH TABLE TOP, OVER WHICH THE CONVEYOR BELT RUNS. THE TAPE MATERIAL IS SILICONE COATED TO MAKE IT EASIER TO REMOVE GLUE IMPURITIES. A CLEANING ROLLER IS MOUNTED UNDER THE BELT BODY. THIS REMOVES FRESH TRACES OF GLUE, DIRT, ETC. FROM THE BELT MATERIAL. THE CLEANING ROLLER CAN BE REMOVED BY SIMPLY UNHOOKING. WORKING BELT TMSR 120-200/240B SPECIFICATIONS: TYPE DESIGNATION: TMSR 120-200/240B LENGTH: 2400mm WIDTH: 1210mm HEIGHT: 780mm MATTRESS WIDTH MAXIMUM: 2000mm MATTRESS LENGTH MAXIMUM: 2200mm TRANSPORT BELT WIDTH: 1200mm WIDTH OF THE SIDE BOLSTERS: 400mm SIDE BOLSTER SURFACE: TEFLON COATING MATERIAL FLOW CENTERING: BY MOVING THE TAPE ELECTRICAL CONNECTION VALUE: 0.55KW, 400V, 50Hz, THREE-PHASE AIRBORNE SOUND EMISSION LPA: <70 DBA SOUND POWER LEVEL LWA: <70 DBA PEAK SOUND PRESSURE LEVEL LPC, PEAK: <70 DBA TAPE CONTROL: GUIDED BY V-BELTS _______________________________________________________________________ - TO GRAB THE PISTOL MECHANISM WITH YOUR HAND. THERE ARE NON-PROTECTABLE CLAMPING AND PULLING POINTS WHERE THE HAND CAN BE CLAMPED. - CARRY OUT BELT CLEANING WORK. IN THE EVENT OF ACCIDENTAL ASSIGNMENT OF THE LIGHT BARRIER FOR THE GLUING CYCLE, THE BELT MOVEMENT BEGINS ABRUPTLY, WHICH THE HAND OF THE CLEANER CAN PULL INTO THE FEED POINT ON THE DISCHARGE BELT OR BETWEEN THE INFEED BELT AND THE DISCHARGE BELT. THESE FEED POINTS BETWEEN THE BELTS ARE PART OF THE PROTECTION AREA, BUT AT THE BEGINNING OF THE WORK BELT ALSO FREELY ACCESSIBLE AND NOT PROTECTABLE. ALL BELT CLEANING WORK MUST BE CARRIED OUT WHEN THE AUTOMATIC SYSTEM IS SWITCHED OFF. - CARRY OUT MAINTENANCE AND CLEANING WORK ON GUNS OR OTHER MACHINE PARTS. - TO MOVE UNDER THE BELTS WHERE THERE ARE NON-PROTECTABLE FEED POINTS, E.G. ON THE CLEANING ROLLER. - TO GO UNDER THE PRESS LID. IF THIS ACCESS IS NECESSARY FOR MECHANIC WORK, THE PRESS IN THE UPPER POSITION MUST BE BLOCKED BY APPROPRIATE MEANS (E.G. BY THICK SQUARED TIMBERS) AND THE MACHINE MUST BE COMPLETELY SWITCHED OFF. E.) MATTRESS PRESS UNDER NO CIRCUMSTANCES MAY THE PRESS BE ACCESSED. THE PRESS IS DESIGNED IN SUCH A WAY THAT IT CLOSES ONLY SO FAR THAT A HUMAN HAND STILL HAS SPACE BETWEEN THE PRESS PLATE AND THE BELT WITHOUT INJURY (ABOUT 5 CM DISTANCE). BUT A HAND TRAPPED BETWEEN THE MATTRESS AND THE PRESS PLATE CAN BE DAMAGED BY THE PRESSURE EXERTED BY THE PRESSED MATTRESS. THEREFORE, IT IS STRICTLY FORBIDDEN TO REACH INTO THE PRESS, OR EVEN TO BEND UNDER THE PRESS PLATE WITH YOUR HEAD OR OTHER PARTS OF THE BODY. FOR MECHANICAL REPAIR WORK OR INTERVENTIONS UNDER THE PRESS PLATE, IT MUST BE MECHANICALLY SECURED (WOODEN BEAMS OR SIMILAR AS A BASE) SO THAT IT CANNOT SINK IN THE EVENT OF PRESSURE LOSS. THE PNEUMATIC CONNECTION MUST BE DISCONNECTED DURING THIS WORK! IT MUST BE ABSOLUTELY AVOIDED THAT ANOTHER PERSON OR THE FITTER HIMSELF CAN ACCIDENTALLY OPERATE THE PRESS, WHICH WOULD LEAD TO THE PUSHING DOWN WITH 1.5 T FORCE. IN ADDITION, AS WITH ALL CLEANING, REPAIRS OR OTHER MANUAL INTERVENTIONS, IT MUST BE ENSURED BY ACTUATING THE EMERGENCY STOP FUNCTION THAT NO CONVEYOR BELT CAN SET ITSELF IN MOTION BY MEANS OF A LIGHT BARRIER SIGNAL OR ANOTHER SIGNAL. SPECIAL INSTRUCTIONS FOR CONVEYOR BELTS FOR ALL CONVEYOR BELTS IT IS FORBIDDEN TO SIT ON THEM, TO WALK OR TO GO ON THE BELT IN ANY WAY, BECAUSE BY STARTING THE CONVEYOR BELT INDEPENDENTLY, THE PERSON CONCERNED MAY LOSE HIS BALANCE AND INJURE HIMSELF. IT IS ABSOLUTELY FORBIDDEN TO INSERT THE HAND OR ANY OTHER PART OF THE BODY INTO THE GAP BETWEEN TWO LIGAMENTS. ALTHOUGH THIS GAP IS DESIGNED IN SUCH A WAY THAT ANY OBJECT INSERTED IN IS PULLED IN BY ONE BELT, BUT PUSHED OUT BY THE OTHER, THERE IS STILL A POSSIBILITY OF INJURY DUE TO ABRASION AND CRUSHING. THEREFORE, IT IS STRICTLY FORBIDDEN TO REACH INTO THE GAP. THE CLEANING OF THE BELTS MUST NOT BE CARRIED OUT WHILE THE BELT IS RUNNING. AFTER CLEANING AN ACCESSIBLE SECTION OF THE BELT AT A STANDSTILL (EMERGENCY STOP), THE BELT MUST CONTINUE TO BE MOVED BY MOTOR WHILE THE PERSONNEL DO NOT TOUCH THE BELT. IT IS STRICTLY FORBIDDEN TO REACH UNDER THE LIGAMENT BODY. THE TRANSPORT BELT RUNS UNDER THE BELT BODY AND PASSES TENSION ROLLERS. A HAND THAT REACHES UNDER THE BELT BODY WHILE THE BELT IS RUNNING CAN BE PULLED INTO THE MECHANISM. THEREFORE, ANY MANUAL INTERVENTION UNDER THE BELT BODY IS ONLY ALLOWED WHEN THE EMERGENCY STOP IS OPERATED. THIS IS PARTICULARLY IMPORTANT BECAUSE WHEN THE AUTOMATIC IS IN OPERATION, THE BELT CAN START INDEPENDENTLY, TRIGGERED BY A LIGHT BARRIER. THIS CAN ALSO CAUSE A LIGHT BARRIER MOUNTED ON ANOTHER CONVEYOR BELT. F.) INTENDED USE OF THE SRA MACHINE THE SRA MACHINE IS DESIGNED TO APPLY SPECIAL AQUEOUS OVERSPRAY-FREE ADHESIVE TO FOAM SHEETS. THE USE WITH OTHER DISPERSION ADHESIVES IS NOT INTENDED AND NOT PERMITTED, SINCE THE OVERSPRAY OF NOMAL AQUEOUS ADHESIVES WILL DAMAGE THE MACHINE FUNCTIONS WITHIN A VERY SHORT TIME AND ALSO DAMAGES THE PERSONNEL BY INHALING GLUE PARTICLES SUSPENDED IN THE AIR. RESTART AFTER POWER FAILURE IN THE EVENT OF A POWER FAILURE, THE EMERGENCY STOP RELAY FALLS OFF, I.E. THE SYSTEM IS NOT RESTARTED AUTOMATICALLY. FAILURE OF THE PNEUMATIC SYSTEM IF THE COMPRESSED AIR SYSTEM FAILS, NO DANGEROUS MOVEMENTS ARE MADE BY LOWERING PNEUMATIC AXES. VOLTAGE: 480 VOLTS FOR GLUE PODS, 220 VOLTS FOR MACHINE INCLUDES ALL MAINTENANCE MANUALS