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REFERENCE NUMBER: M-4009

FORMALDEHYDE PLANT & SYSTEMS -90,000 TON PER YEAR

 

90,000 TON/YEAR
(200 MILLION LBS/YR @ 37% CONCENTRATION)

SHUT DOWN: SPRING 2010

PLANT PRODUCES A 37% AND A 50% FORMALDEHYDE SOLUTION BY PARTIAL OXIDATION AND DEHYDROGENATION OF METHANOL.

RAW MATERIALS:

METHANOL

SILVER CATALYST

ORIGINAL PLANT EQUIPPED WITH:

MONSANTO PROCESS

(2) CONVERTERS AND ASSOCIATED EQUIPMENT, ABSORBER AND DISTILLATION COLUMN

MODIFICATIONS:

ADDED 3RD CONVERTER FOR CAPACITY IMPROVEMENTS

METHANOL VENTS SCRUBBER ADDED

WASTE HEAT BOILER ADDED

INSTALLED A DCS ON THE REACTOR SECTION (2006)

PRODUCT SPECIFICATIONS:

CLEAR AQUEOUS SOLUTIONS OF:

50U: 50.0 - 50.45% FA, <1.05% MEOH, <0.055% FORMIC ACID

37U: 37.0 - 37.3% FA, <1.05% MEOH, <0.035% FORMIC ACID

37M: 37.0 - 37.5% FA, 9 - 13% MEOH

OTHER CONCENTRATIONS AS REQUIRED UP TO 50% BOTH INHIBITED AND UNINHIBITED

CONTACT IPP FOR A COMPLETE PROCESS DESCRIPTION AND FLOW DIAGRAM

COMPLETE DOCUMENTATION AVAILABLE

 

FORMALDEHYDE PROCESS UNITS FOR SALE
(MAJOR UNITS ONLY. CONTACT IPP FOR A COMPLETE LIST)

 

2.9 - 20 MM BTU/HR JOHN ZINK THERMAL OXIDIZER SYSTEM

DESIGNED TO INCINERATE TWO SOLVENT LADEN GAS STREAMS USING A SMALL AMOUNT OF NATURAL GAS.

ONE SMALL SOLVENT GAS STREAM WITH A FLOW OF 120 - 320 SCFM, THE OTHER LARGER OFF GAS STREAM OF 8,200 - 17,500 LBS/HR.

GAS BURNER IS RATED FOR 2.9 - 20 MM BTU/HR (INSTALLED NEW IN 2006)

THE WASTE HEAT BOILER PORTION GENERATES STEAM AT 25,000 LBS/HR WITH A PRESSURE OF 75 PSIG (NORMAL) UP TO 125 PSIG (DESIGN).

THE UNIT USES STAGED BURNER TECHNOLOGY TO REDUCE OR ELIMINATE NOX.

CONTACT IPP FOR A MAJOR LIST OF COMPONENTS

 

DISTILLATION COLUMN SYSTEM 

13,000 LBS/HR LIGHT ALDEHYDES AND LIGHT ALCOHOL DISTILLATION

COMPLETE SYSTEM INCLUDES:

72" DIA. X 75' 316LSS BUEHLER-MORRIS DISTILLATION TRAY COLUMN

(2) SS SHELL AND TUBE HEAT EXCHANGERS

2,889 SQ. FT. 304SS, 1,090 SQ. FT. 316SS

(2) 316SS PLATE AND FRAME HEAT EXCHANGERS

478.35 SQ. FT., 73.2 SQ. FT.

(3) PUMPS

241 LBS/HR TO 13,000 LBS/HR

 

BEPEX BRIQUETTER SYSTEM

MODEL 300 MS28

SKID MOUNTED

2.5" DIA.

3,000 PSI MAX. OPERATING PRESSURE

22 RPM ROLL SPEED

INCLUDES 300 HP SIEMENS AC MOTOR, FOOTE JONES GEARBOX AND FEED HOPPER

 

316SS 3-EFFECT BUFLOVAK-BLAW KNOX EVAPORATION SYSTEM

36,900 LBS/HR (16,000 KG/HR)

FIRST EFFECT: 1,480 SQ. FT.

SECOND AND THIRD EFFECT: 2,950 SQ. FT.

INCLUDES (3) VAPOR BODIES WITH 1,900 GALLON CAPACITY, (3) STEAM CHESTS AND (2) OVERHEAD CONDENSERS (1,728 SQ. FT AND 1,605 SQ. FT.)

 

304SS STRUTHERS WELLS "KRYSTAL" CRYSTALLIZER SYSTEM

7' DIA. X 60" WITH 9' CONE BOTTOM

THIS UNIT WILL EVAPORATE APPROXIMATELY 4,400 LBS/HR OF H2O (5 LBS PER SQ. FT. SURFACE AREA OF HEATER)

INCLUDES COMPLETE ACCESSORY PACKAGE: VAPORIZER AND SUSPENSION CONTAINER, STEAM CHEST HEATER, 4,000 GALLON 347SS TANK, LIGHTNIN RIGHT ANGLE MIXER, ELBOW PUMP, OVERHEADS CONDENSER AND HYPULSE FILTER

 

25,400 CFM 321SS FULLER FLUIDIZED BED DRYER

12' DIA. CHAMBER

1,555 CU. FT. DRYING CHAMBER CAPACITY

DESIGNED TO DRY 8,560 LBS/HR OF PELLETS (@ 15% MOISTURE) WITH A DENSITY OF 40 LBS/CU. FT.

114,240 LBS/HR AIR FLOW

1,325,000 BTU/HR HEAT TRANSFER

INCLUDES (3) HEATING COILS (40 PSI STEAM) FOR UNDER BED HEATING

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TT-4005 SOLAR TURBINE TITAN 130, YEAR 2008, 50Hz BRAND: SOLAR TURBINE MODEL: TITAN130 QUANTITY: 2 SETS Learn More

TT-4004 COMPLETE VOITH TISSUE MILL TRIM, WIDTH 5200mm, YEAR 1979 COMPLETE TISSUE MILL TRIM WIDTH 5200mm BRAND: VOITH MODEL DUOFORMER C-WRAP YEAR OF CONSTRUCTION 1979 QUANTITY: 1 Learn More

TT-4008 PANTER WIDE RAPIER LOOMS SUITABLE FOR AGRO/GEO/FILTERS/CONVEYORS/COATING, ETC, WIDTH 4600mm TO 5500mm, YEAR 2015, DOBBY QUANTITY: 4 Learn More

TT-4003 LACOM MODEL MBL 2400-ECO HOTMELT COATING & LAMINATING MACHINE, WORKING WIDTH 2400mm, YEAR 2016 LACOM MODEL MBL 2400-ECO HOTMELT COATING & LAMINATING MACHINE MANUFACTURED BY KIENER CO, GERMANY YEAR 2016 WORKING WIDTH 2400mm QUANTITY: 1 Learn More

TT-4002 MURATEC VORTEX 861 SPINNING MACHINES WITH 80 SPINDLES, YEAR 2008 TO 2009 VORTEX 861 SPINNING MACHINES YEAR 2008 AND 2009 VOLTAGE: 380V BRAND: MURATEC MODEL: VORTEX 861 MVS QUANTITY: 6 Learn More

TT-4000 STAUBLI RX160 CNC ROUTER 6-AXIS ROBOTIC TRIMMING CELL, YEAR 2007 STAUBLI RX160 CNC ROUTER 6-AXIS ROBOTIC TRIMMING CELL TYPE SELLING MAKER STAUBLI MODEL RX160 QUANTITY: 1 Learn More

J-4000 TYPICAL TW4-L300UX5-1 TAPE EDGE MACHINES, TABLE 65” x 84”, MATTRESS HEIGHT 16” YEAR: NOT SHOWN ON NAMEPLATE QUANTITY: 2 Learn More

REFERENCE NUMBER: P-4005 
ZELL 
MODEL: PROCOMAT 
YEAR: 1986 
ENTRY WIDTH: 2270mm 
QUANTITY: 1 

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L-4002 PNEUMATIC SAUSAGE FILLING MACHINE

# OF KINKS CAN BE ADJUSTED
CAPACITY: 30 TO 1000 GRAMS (ADJUSTABLE)
# OF KINKS: 60 TIMES PER MINUTE
POWER: 220 VOLTS, 50 HZ, 1.5 KW
HOPPER VOLUME: 30 LITERS
FILLING PIPE DIAMETER: 16, 18, 20, OR 22mm
DIMENSIONS: 650 X 640 X 1500mm
WEIGHT: 200 KGS

QUANTITY: 1

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